package cn.stylefeng.guns.plcserver.server.EOP060.impl; import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam; import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult; import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService; import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam; import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult; import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService; import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam; import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService; import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam; import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService; import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam; import cn.stylefeng.guns.modular.dq.materialTraceability.model.result.MaterialTraceabilityResult; import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService; import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam; import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult; import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService; import cn.stylefeng.guns.plcserver.opc.GlobalVariable; import cn.stylefeng.guns.plcserver.opc.OPCComm; import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit; import cn.stylefeng.guns.plcserver.server.EOP060.EOP060ServerInterface; import cn.stylefeng.guns.plcserver.tool.DateTool; import cn.stylefeng.guns.plcserver.tool.LogUtil; import org.apache.log4j.Logger; import org.openscada.opc.lib.da.Group; import org.openscada.opc.lib.da.Item; import java.util.Date; import java.util.List; public class EOP060ServerInterfaceImpl implements EOP060ServerInterface { private static Logger logger; LogUtil logUtil = new LogUtil(); static { logger = Logger.getLogger(EOP060ServerInterfaceImpl.class); } private OPCComm opc = OPCComm.getInstance(); private static Date IN_TIME = null; private static String S_ORDER_CODE = "";//工单编号 private static String S_PRODUCT_CODE = "";//产品编号 private static String S_PRODUCT_TYPE= "";//产品类型 private static String S_PRODUCT_CODE_OLD = "";//产品编号 private static String S_SFC_CODE = "";//总成编码 private static String S_RIGHT_CODE = "";//右壳体编码 private static String PRODUCTION_LINE = "EOP";//产线号 private static String LOCATION_CODE = "EOP060";//工位号 private static String GROUP_NAME = "EOP060_P";//组名 private static List list = null; private static Group group = null; @Override public synchronized void monitor() { String ecpStr = "";//异常记录标记 try{ if(GlobalVariable.EOP060_F_HEART_BEAT) { //PC读工单 String isPLCStart = OPCUnit.read(opc.getEOP060_J_PLC_START());//PLC开始 if(isPLCStart.equals("true")){ String isFinish = OPCUnit.read(opc.getEOP060_J_PC_WRITE_ORDER());//PC下发工单完成 if(isFinish.equals("false")){ String isRepair = OPCUnit.read(opc.getEOP060_P_REPAIR());//是否返修 if(isRepair.equals("true")){ handleRepair(); }else{ handleOrder(); } } } //PC完成 String isPLCFinish = OPCUnit.read(opc.getEOP060_J_PLC_FINISH());//PLC完成 if(isPLCFinish.equals("true")){ String isFinish = OPCUnit.read(opc.getEOP060_J_PC_FINISH());//PC操作完成 if(isFinish.equals("false")){ handleInfo(); handleFinsh(); } } }else{ logger.info("EOP060工位与PLC断开,请检查PLC或网络是否异常!"); } }catch (Exception e) { ecpStr ="出现异常:" + logUtil.getTrace(e); }finally { if(!"".equals(ecpStr)){ logger.info(ecpStr+"\r\n"); } } } public void handleRepair() { RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam(); repairManageInfoParam.setLocationCode(LOCATION_CODE); repairManageInfoParam.setManageType("2"); repairManageInfoParam.setUpPlc("0"); RepairManageInfoService repairManageInfoService = opc.repairManageInfoService; List list = repairManageInfoService.findListBySpec(repairManageInfoParam); if(list.size()>0) { RepairManageInfoResult result = list.get(0); S_SFC_CODE = result.getSfc(); //查询sfc编码 MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam(); materialTraceabilityParam.setMaterialCode(result.getSfc()); MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService; List materialTraceabilityResults = materialTraceabilityService.findListBySpec(materialTraceabilityParam); if(materialTraceabilityResults.size()>0){ MaterialTraceabilityResult materialTraceabilityResult = materialTraceabilityResults.get(0); S_SFC_CODE = materialTraceabilityResult.getProductNo(); } S_ORDER_CODE = result.getWorkOrderNo(); S_PRODUCT_CODE = result.getProductCode(); S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE); String repairLocation = result.getPoorLocationCode();// //根据工位编码查询工位表中配置的返修工位号 LocationInfoParam param = new LocationInfoParam(); param.setLocationCode(repairLocation); LocationInfoService locationInfoService = opc.locationInfoService; List results = locationInfoService.findListBySpec(param); if(results.size()>0) { LocationInfoResult r = results.get(0); String repairLocationNo = r.getSpareField2(); if(null != repairLocationNo && "" != repairLocationNo){ OPCUnit.write(opc.getEOP060_S_ORDER_CODE(),S_ORDER_CODE); //工单编号 OPCUnit.write(opc.getEOP060_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号 OPCUnit.write(opc.getEOP060_S_SFC_CODE(), S_SFC_CODE); //总成编码 OPCUnit.write(opc.getEOP060_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号 OPCUnit.write(opc.getEOP060_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成 //更新为已经返修上线 Long id = result.getId(); repairManageInfoParam.setId(id); repairManageInfoParam.setUpPlc("1"); repairManageInfoService.update(repairManageInfoParam); }else{ logger.info("EOP060工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号!"); } }else{ logger.info("EOP060工位,handleRepair 无法查询到"+repairLocation+"工位!"); } } } //PC读工单 public void handleOrder() { IN_TIME = DateTool.getLocalTimeForDate(); S_ORDER_CODE = OPCUnit.read(opc.getEOP060_S_ORDER_CODE());//工单编号 S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP060_S_PRODUCT_CODE());//产品编号 S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE); S_SFC_CODE = OPCUnit.read(opc.getEOP060_S_SFC_CODE());//总成编码 OPCUnit.write(opc.getEOP060_J_PC_WRITE_ORDER(), "true"); //PC读工单完成 logger.info("EOP060工位,handleOrder PC处理完成!"); } //PC读参数信息 public void handleInfo() throws Exception { logger.info("EOP060工位,handleInfo START!"); if(null == list /*|| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)*/){ if(group != null){ opc.getServer().removeGroup(group,true); } group = opc.getServer().addGroup(GROUP_NAME); CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam(); //collectionParamConfParam.setProductCode(S_PRODUCT_CODE); collectionParamConfParam.setLocationCode(LOCATION_CODE); CollectionParamConfService collectionParamConfService = opc.collectionParamConfService; list = collectionParamConfService.findListBySpec(collectionParamConfParam); for(int i=0;i0) { ParamCollectionService paramCollectionService = opc.paramCollectionService; for (int i = 0; i < list.size(); i++) { CollectionParamConfResult result = (CollectionParamConfResult) list.get(i); Item item = result.getItem(); String value = OPCUnit.read(item);//读参数值 ParamCollectionParam paramCollectionParam = new ParamCollectionParam(); paramCollectionParam.setParamCode(result.getParamCode()); paramCollectionParam.setParamName(result.getParamName()); paramCollectionParam.setWorkOrderNo(S_ORDER_CODE); paramCollectionParam.setSfcCode(S_SFC_CODE); paramCollectionParam.setProductCode(S_PRODUCT_CODE); paramCollectionParam.setProductionLine(result.getProductionLine()); paramCollectionParam.setLocationCode(result.getLocationCode()); paramCollectionParam.setParamValue(value); paramCollectionParam.setParamLower(result.getParamLower()); paramCollectionParam.setParamUpper(result.getParamUpper()); paramCollectionParam.setParamStandard(result.getParamCentral()); paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate()); paramCollectionParam.setUnit(result.getUnit()); paramCollectionService.add(paramCollectionParam); } } logger.info("EOP060工位,handleInfo END!"); } //PC完成 public void handleFinsh() { if("".equals(S_ORDER_CODE)){ IN_TIME = DateTool.getLocalTimeForDate(); S_ORDER_CODE = OPCUnit.read(opc.getEOP060_S_ORDER_CODE());//工单编号 S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP060_S_PRODUCT_CODE());//产品编号 S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE); S_SFC_CODE = OPCUnit.read(opc.getEOP060_S_SFC_CODE());//总成编码 } //处理过站信息 String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getEOP060_S_PRODUCT_STATE_CODE()); PassingStationCollectionParam param = new PassingStationCollectionParam(); param.setWorkOrderNo(S_ORDER_CODE); param.setProductCode(S_PRODUCT_CODE); param.setSfcCode(S_SFC_CODE); param.setProductionLine(PRODUCTION_LINE); param.setLocationCode(LOCATION_CODE); param.setInboundTime(IN_TIME); param.setOutboundTime(DateTool.getLocalTimeForDate()); param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格 PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService; passingStationCollectionService.add(param); OPCUnit.write(opc.getEOP060_J_PC_FINISH(), "true"); //PC完成 logger.info("EOP060工位,handleFinsh PC处理完成!"); } }