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| | | |
| | | import cn.hutool.core.collection.CollUtil; |
| | | import cn.hutool.core.util.ObjectUtil; |
| | | import cn.hutool.core.util.StrUtil; |
| | | import cn.hutool.http.HttpRequest; |
| | | import cn.hutool.http.HttpResponse; |
| | | import cn.hutool.json.JSONObject; |
| | | import cn.hutool.json.JSONUtil; |
| | | import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; |
| | | import com.jcdm.common.core.domain.AjaxResult; |
| | | import com.jcdm.framework.websocket.WebSocketUsers; |
| | | import com.jcdm.main.constant.Constants; |
| | | import com.jcdm.main.da.cellData.domain.DaCellData; |
| | | import com.jcdm.main.da.cellData.service.IDaCellDataService; |
| | | import com.jcdm.main.da.collectionParamConf.domain.DaCollectionParamConf; |
| | | import com.jcdm.main.da.collectionParamConf.service.IDaCollectionParamConfService; |
| | |
| | | import com.jcdm.main.da.paramCollection.service.IDaParamCollectionService; |
| | | import com.jcdm.main.da.passingStationCollection.domain.DaPassingStationCollection; |
| | | import com.jcdm.main.da.passingStationCollection.service.IDaPassingStationCollectionService; |
| | | import com.jcdm.main.da.testDeviceInterfaceTemp.domain.DaTestDeviceInterfaceTemp; |
| | | import com.jcdm.main.da.testDeviceInterfaceTemp.service.IDaTestDeviceInterfaceTempService; |
| | | import com.jcdm.main.om.productionOrde.domain.OmProductionOrdeInfo; |
| | | import com.jcdm.main.om.productionOrde.service.IOmProductionOrdeInfoService; |
| | |
| | | import com.kangaroohy.milo.runner.subscription.SubscriptionCallback; |
| | | import com.kangaroohy.milo.service.MiloService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Component; |
| | | import org.springframework.web.bind.annotation.GetMapping; |
| | | |
| | | import javax.websocket.Session; |
| | | import java.text.SimpleDateFormat; |
| | |
| | | |
| | | public void subHandle(String thoroughfare,String device,String tab,String valueString){ |
| | | try{ |
| | | //出入站 |
| | | if (Constants.RECORD_DATA.equals(tab)) { |
| | | if (Constants.RECORD_DATA.equals(tab)) { //出入站 |
| | | if (Constants.ONE.equals(valueString)) {//入站 |
| | | Integer recordDataDone = 11; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(recordDataDone).build()); |
| | | } else if(Constants.TWO.equals(valueString)){//出站 |
| | | Integer recordDataDone = 21; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(recordDataDone).build()); |
| | | Integer result = 21; |
| | | //先判断是否有产品SN |
| | | Object snCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".SNCode").getValue(); |
| | | Object orderObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".WorkOrderNumber").getValue(); |
| | | if (ObjectUtil.isNull(snCodeObjcet)){ |
| | | result = 25;//未获取要生产的工单,请联系管理员 |
| | | }else{ |
| | | String snCode = snCodeObjcet.toString();//产品SN |
| | | String orderNumber = orderObjcet.toString();//工单号 |
| | | Object stationStatusObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus").getValue();//站状态地址 |
| | | if (ObjectUtil.isNotNull(stationStatusObjcet)){ |
| | | String stationStatus = stationStatusObjcet.toString(); |
| | | result = savePassingStation(thoroughfare, device,snCode,orderNumber,stationStatus);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(device,snCode,orderNumber,stationStatus);//保存参数,发送工厂MES |
| | | } |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}StationStatus数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | } |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | } |
| | | }else if (Constants.RECORD_SN.equals(tab)){//请求产品序列号 |
| | | if (Constants.ONE.equals(valueString)){ |
| | | Integer recordSNDone = 11; |
| | | //进站PLC给产品类型,MES读取产品类型 |
| | | Object productTypeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ProductType").getValue();//产品类型 |
| | | if (ObjectUtil.isNotNull(productTypeObjcet)){ |
| | | String productType = productTypeObjcet.toString();//产品类型 |
| | | String materialCode = Constants.materialMap.get(productType); |
| | | //接收工单,保存到数据库,并且将工单传给PLC |
| | | CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | receivingWorkOrders(thoroughfare, device,materialCode); |
| | | }); |
| | | }else{ |
| | | recordSNDone = 12; |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(recordSNDone).build()); |
| | | } |
| | | } |
| | | }catch (Exception e) { |
| | | log.error(e.getMessage()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 保存过站数据 |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param snCode 产品序列号 |
| | | * @param stationStatus 站状态 |
| | | * @return Integer |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer savePassingStation(String thoroughfare, String device,String snCode,String orderNumber,String stationStatus){ |
| | | Integer result = 21; |
| | | try { |
| | | //读进站时间 |
| | | Date startTime = new Date(); |
| | | ReadWriteEntity startTimeRead = miloService.readFromOpcUa(thoroughfare + "." + device + ".StartTime");//进站时间 |
| | | if (ObjectUtil.isNotNull(startTimeRead.getValue())){ |
| | | startTime = format.parse(TimeUtil.test(TimeUtil.stringProcessing(startTimeRead.getValue().toString()))); |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}的StartTime数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | return result; |
| | | } |
| | | |
| | | DaPassingStationCollection passingStationCollection = new DaPassingStationCollection(); |
| | | passingStationCollection.setSfcCode(snCode);//产品序列号 |
| | | passingStationCollection.setWorkOrderNo(orderNumber);//工单号 |
| | | passingStationCollection.setLocationCode(device);//工位 |
| | | passingStationCollection.setInboundTime(startTime);//进站时间 |
| | | passingStationCollection.setOutboundTime(new Date());//出站时间 |
| | | passingStationCollection.setOutRsSign(stationStatus);//站状态值 |
| | | passingStationCollection.setCollectionTime(new Date());//采集时间 |
| | | daPassingStationCollectionService.save(passingStationCollection); |
| | | |
| | | } catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 保存参数数据和发送工厂MES |
| | | * @param device 工位 |
| | | * @param snCode 产品SN |
| | | * @param orderNumber 工单号 |
| | | * @param stationStatus 站状态 |
| | | * @return result |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer saveParamCollection(String device,String snCode,String orderNumber,String stationStatus){ |
| | | Integer result = 21;//返回结果 |
| | | try { |
| | | //查询参数配置表 |
| | | List<DaCollectionParamConf> list = collectionParamConfService.list(new LambdaQueryWrapper<DaCollectionParamConf>() |
| | | .eq(DaCollectionParamConf::getProcessesCode, device)//工位 |
| | | .eq(DaCollectionParamConf::getWhetherToCollect, Constants.ONE)//是否采集 |
| | | ); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | |
| | | List<String> collect = list.stream() |
| | | .map(DaCollectionParamConf::getGatherAddress).collect(Collectors.toList()); |
| | | List<ReadWriteEntity> readWriteEntityList = miloService.readFromOpcUa(collect); |
| | | |
| | | List<DaParamCollection> collectionList = new ArrayList<>(); |
| | | List<ChildVO> mesList = new ArrayList<>(); |
| | | for (int i = 0; i < readWriteEntityList.size(); i++) { |
| | | DaParamCollection daParamCollection = new DaParamCollection(); |
| | | daParamCollection.setSfcCode(snCode);//产品SN |
| | | daParamCollection.setWorkOrderNo(orderNumber);//工单号 |
| | | daParamCollection.setParamCode(list.get(i).getCollectParameterId());//参数编码 |
| | | daParamCollection.setParamName(list.get(i).getCollectParameterName());//参数名称 |
| | | String paramValue = ""; |
| | | if (ObjectUtil.isNotNull(readWriteEntityList.get(i).getValue())){ |
| | | paramValue = readWriteEntityList.get(i).getValue().toString();//参数值 |
| | | if("DATE".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){ |
| | | paramValue = format.parse(TimeUtil.test(TimeUtil.stringProcessing(paramValue))).toString(); |
| | | }else if("MODEL".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){ |
| | | paramValue = Constants.materialMap.get(paramValue); |
| | | } |
| | | } |
| | | daParamCollection.setParamValue(paramValue);//参数值 |
| | | daParamCollection.setLocationCode(device);//工位 |
| | | daParamCollection.setCollectionTime(new Date());//采集时间 |
| | | collectionList.add(daParamCollection);//封装参数采集list |
| | | |
| | | //发送给工厂mes参数封装 |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(list.get(i).getCollectParameterId());//参数编码 |
| | | childVO.setItemType(list.get(i).getItemType()); |
| | | childVO.setItemValue(paramValue);//参数值 |
| | | childVO.setItemText(list.get(i).getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | mesList.add(childVO); |
| | | } |
| | | |
| | | /* CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | //插入参数采集表 |
| | | daParamCollectionService.insertBatch(collectionList); |
| | | //生产报工(首工位和末工位) |
| | | if(Constants.OP010.equals(device)) { |
| | | reportFactoryMes(snCode, device, format.format(new Date())); |
| | | } |
| | | //上传到工厂mes |
| | | ParentVO parentVO = new ParentVO(); |
| | | parentVO.setStationCode(device);//工位 |
| | | parentVO.setSiteCode("3983"); |
| | | parentVO.setRecordId(UUID.randomUUID().toString()); |
| | | if("2".equals(stationStatus)){//工站状态 |
| | | parentVO.setTotalResult("0"); |
| | | }else { |
| | | parentVO.setTotalResult("1"); |
| | | } |
| | | parentVO.setProductNum(snCode); |
| | | parentVO.setCheckList(mesList); |
| | | log.info("执行工厂MES方法start,工位号{} 传入数据:{}",device ,parentVO); |
| | | HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_GET_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | log.info("执行工厂MES方法end,工位号{} 返回数据:{}",device,execute.body()); |
| | | |
| | | });*/ |
| | | } |
| | | }catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 接收工单信息 |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param materialCode 物料号 |
| | | * @throws Exception e |
| | | */ |
| | | public synchronized void receivingWorkOrders(String thoroughfare ,String device ,String materialCode) |
| | | { |
| | | try { |
| | | String productNum = "";//模组码 |
| | | String orderNum = "";//工单号 |
| | | |
| | | //先查询表中是否有剩余工单 |
| | | List<OmProductionOrdeInfo> orderList = omProductionOrdeInfoService.list(new LambdaQueryWrapper<OmProductionOrdeInfo>() |
| | | .eq(OmProductionOrdeInfo::getOrderStatus, Constants.ONE) |
| | | .eq(OmProductionOrdeInfo::getStationCode,device)//工位 |
| | | .eq(OmProductionOrdeInfo::getProductCode,materialCode));//产品类型 |
| | | if (CollUtil.isNotEmpty(orderList)){ |
| | | Long id = orderList.get(0).getId(); |
| | | productNum = orderList.get(0).getProductNum();//模组码 |
| | | orderNum = orderList.get(0).getWorkOrderNo(); |
| | | }else{ |
| | | // 查询最新的工单信息 |
| | | OmProductionOrdeInfo lastOrder = omProductionOrdeInfoService.getLastOrder(); |
| | | |
| | | log.info("请求工厂MES工单:入参device{},materialCode:{}", device, materialCode); |
| | | String orderJsonString = RestfulService.getProductionWorkOrderRequest(lastOrder.getProductNum(), "M1OP100",materialCode); |
| | | log.info("请求工厂MES工单:出参pack:{}", orderJsonString); |
| | | |
| | | JSONObject jsonObject = new JSONObject(orderJsonString); |
| | | // 从JSONObject中获取data对象 |
| | | JSONObject dataObject = jsonObject.getJSONObject("data"); |
| | | String code = jsonObject.getStr("code"); |
| | | // 判断接单是否成功 |
| | | if(code.equals("success")) { |
| | | OmProductionOrdeInfo omProductionOrdeInfo = new OmProductionOrdeInfo(); |
| | | omProductionOrdeInfo.setWorkOrderNo(dataObject.getStr("productionOrderNum")); |
| | | omProductionOrdeInfo.setProductNum(dataObject.getStr("productNum")); |
| | | omProductionOrdeInfo.setStationCode(device); |
| | | omProductionOrdeInfo.setProductCode(dataObject.getStr("materialCode")); |
| | | omProductionOrdeInfo.setPlanQty(Long.valueOf(dataObject.getStr("plannedQuantity"))); |
| | | omProductionOrdeInfo.setOnlineCompletionMark("0"); |
| | | omProductionOrdeInfo.setSfResult("0"); |
| | | omProductionOrdeInfo.setProductModel(dataObject.getStr("model")); |
| | | omProductionOrdeInfo.setCreateTime(new Date()); |
| | | omProductionOrdeInfo.setCreateUser("工厂MES"); |
| | | omProductionOrdeInfoService.save(omProductionOrdeInfo); |
| | | |
| | | productNum = dataObject.getStr("productNum"); |
| | | orderNum = dataObject.getStr("productionOrderNum"); |
| | | } |
| | | } |
| | | //下发产品SN和工单号 |
| | | if(!productNum.isEmpty() && !orderNum.isEmpty()){ |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(productNum).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build()); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 工厂MES报工 |
| | | * @param productNum 通道 |
| | | * @param stationCode 工位 |
| | | * @param confirmTime 物料号 |
| | | * @throws Exception e |
| | | */ |
| | | //{"code":"success","data":{"productNum":"LCV123456P0600036","stationCode":"1HZ01","resultCode":"S","resultText":"报工成功"},"message":"API调用成功"} |
| | | public static void reportFactoryMes(String productNum, String stationCode, String confirmTime) |
| | | { |
| | | String result = ""; |
| | | try { |
| | | String url = Constants.FACTORY_EMS_UAT_GET_RUL + "workReportResultFeedback?siteCode="+Constants.FACTORY_EMS_SITE_CODE+"&stationCode="+stationCode+"&productNum="+productNum+"&confirmTime="+confirmTime; |
| | | HttpResponse response = HttpRequest.get(url).execute(); |
| | | /*HttpRequest httpRequest = HttpRequest.get(url);*/ |
| | | result = response.body(); |
| | | }catch (Exception e){ |
| | | throw new RuntimeException(e); |
| | | } |
| | | } |
| | | } |