| | |
| | | import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam; |
| | | import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService; |
| | | import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam; |
| | | import cn.stylefeng.guns.modular.cm.passingStationCollection.model.result.PassingStationCollectionResult; |
| | | import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService; |
| | | import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam; |
| | | import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService; |
| | | import cn.stylefeng.guns.modular.gm.greaseManage.model.params.GreaseManageParam; |
| | | import cn.stylefeng.guns.modular.gm.greaseManage.model.result.GreaseManageResult; |
| | | import cn.stylefeng.guns.modular.gm.greaseManage.service.GreaseManageService; |
| | | import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam; |
| | | import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult; |
| | | import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService; |
| | | import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam; |
| | | import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult; |
| | | import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService; |
| | | import cn.stylefeng.guns.plcserver.opc.GlobalVariable; |
| | | import cn.stylefeng.guns.plcserver.opc.OPCComm; |
| | | import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit; |
| | |
| | | private static String GROUP_NAME = "OP050_P";//组名 |
| | | private static List list = null; |
| | | private static Group group = null; |
| | | |
| | | private int count = 0; |
| | | |
| | | /** |
| | | * 设置心跳标志位,保存到全局变量 |
| | | */ |
| | | public void setHeartbeat(String value) { |
| | | if ("false".equals(value)) { |
| | | OPCUnit.write(opc.getOP050_F_HEART_BEAT(), "true"); |
| | | GlobalVariable.OP050_F_HEART_BEAT = true; |
| | | count = 0; |
| | | } else { |
| | | count++; |
| | | } |
| | | // 循环读取频率是:500ms一次,如果超过6次,也就是3s认定超时 |
| | | if (count > GlobalVariable.HEART_MAX_COUNT) { |
| | | GlobalVariable.OP050_F_HEART_BEAT = false; |
| | | } |
| | | } |
| | | |
| | | @Override |
| | | public synchronized void monitor() { |
| | | String ecpStr = "";//异常记录标记 |
| | | try{ |
| | | |
| | | String isHeartBeat = OPCUnit.read(opc.getOP050_F_HEART_BEAT()); |
| | | setHeartbeat(isHeartBeat); |
| | | |
| | | if(GlobalVariable.OP050_F_HEART_BEAT) { |
| | | //PC读工单 |
| | | String isPLCStart = OPCUnit.read(opc.getOP050_J_PLC_START());//PLC开始 |
| | |
| | | if(isPLCFinish.equals("true")){ |
| | | String isFinish = OPCUnit.read(opc.getOP050_J_PC_FINISH());//PC操作完成 |
| | | if(isFinish.equals("false")){ |
| | | handleMaterial(); |
| | | handleInfo(); |
| | | handleFinsh(); |
| | | } |
| | |
| | | }else{ |
| | | OPCUnit.write(opc.getOP050_OIL_STATE(), "true"); //写油脂状态 |
| | | } |
| | | logger.info("到期日期:"+duaDate+"当前日期:"+currentDate+"剩余天数::"+daysBetween); |
| | | //logger.info("到期日期:"+duaDate+"当前日期:"+currentDate+"剩余天数::"+daysBetween); |
| | | } |
| | | } |
| | | |
| | |
| | | S_SFC_CODE = OPCUnit.read(opc.getOP050_S_SFC_CODE());//总成编码 |
| | | OPCUnit.write(opc.getOP050_J_PC_WRITE_ORDER(), "true"); //PC读工单完成 |
| | | logger.info("OP050工位,handleOrder PC处理完成!"); |
| | | } |
| | | |
| | | public void handleMaterial() { |
| | | if("".equals(S_ORDER_CODE)){ |
| | | IN_TIME = DateTool.getLocalTimeForDate(); |
| | | S_ORDER_CODE = OPCUnit.read(opc.getOP050_S_ORDER_CODE());//工单编号 |
| | | S_PRODUCT_TYPE = OPCUnit.read(opc.getOP050_S_PRODUCT_CODE());//产品编号 |
| | | S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE); |
| | | S_SFC_CODE = OPCUnit.read(opc.getOP050_S_SFC_CODE());//总成编码 |
| | | } |
| | | //查询批次上料信息 |
| | | ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam(); |
| | | productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE); |
| | | productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE); |
| | | ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService; |
| | | List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam); |
| | | for(int i=0;i<list1.size();i++){ |
| | | ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i); |
| | | |
| | | //判断是否有该工位 |
| | | String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/"); |
| | | logger.info("当前工位:"+locationCodes.toString()); |
| | | boolean isLocationCode = false; |
| | | if(locationCodes.length>0) |
| | | { |
| | | for (int j=0;j<locationCodes.length;j++){ |
| | | String location = locationCodes[j]; |
| | | if(location.equals(LOCATION_CODE)){ |
| | | isLocationCode = true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量 |
| | | if(remainingQuantity>0 && isLocationCode){ |
| | | //新增物料追溯 |
| | | MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam(); |
| | | materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE); |
| | | materialTraceabilityParam.setProductCode(S_PRODUCT_CODE); |
| | | materialTraceabilityParam.setProductNo(S_SFC_CODE); |
| | | materialTraceabilityParam.setLineCode(PRODUCTION_LINE); |
| | | materialTraceabilityParam.setLocationCode(LOCATION_CODE); |
| | | materialTraceabilityParam.setAssemblyQty(1); |
| | | materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate()); |
| | | materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码 |
| | | materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次 |
| | | |
| | | MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService; |
| | | materialTraceabilityService.add(materialTraceabilityParam); |
| | | //更新剩余数量 |
| | | productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId()); |
| | | productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量 |
| | | productionOrderBatchInfoService.update(productionOrderBatchInfoParam); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //PC读参数信息 |
| | |
| | | |
| | | //处理过站信息 |
| | | String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP050_S_PRODUCT_STATE_CODE()); |
| | | |
| | | PassingStationCollectionParam param = new PassingStationCollectionParam(); |
| | | param.setWorkOrderNo(S_ORDER_CODE); |
| | | param.setProductCode(S_PRODUCT_CODE); |
| | |
| | | PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService; |
| | | passingStationCollectionService.add(param); |
| | | |
| | | //根据分总成编码,将EOP过站数据绑定关系修改为总成编码 |
| | | |
| | | |
| | | String copSfcCode = OPCUnit.read(opc.getOP050_S_SFC_CODE_COP());//COP分总成 |
| | | String bopSfcCode = OPCUnit.read(opc.getOP050_S_SFC_CODE_BOP());//BOP分总成 |
| | | |
| | | //根据分总成编码,将EOP物料数据绑定关系修改为总成编码 |
| | | MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService; |
| | | materialTraceabilityService.updateSFC(S_SFC_CODE,copSfcCode); |
| | | materialTraceabilityService.updateSFC(S_SFC_CODE,bopSfcCode); |
| | | |
| | | //根据分总成编码,将EOP过站数据绑定关系修改为总成编码 |
| | | passingStationCollectionService.updateSFC(S_SFC_CODE,copSfcCode); |
| | | passingStationCollectionService.updateSFC(S_SFC_CODE,bopSfcCode); |
| | | |
| | |
| | | paramCollectionService.updateSFC(S_SFC_CODE,copSfcCode); |
| | | paramCollectionService.updateSFC(S_SFC_CODE,bopSfcCode); |
| | | |
| | | logger.info("S_SFC_CODE:"+S_SFC_CODE); |
| | | logger.info("copSfcCode:"+copSfcCode); |
| | | logger.info("bopSfcCode:"+bopSfcCode); |
| | | |
| | | //查询COP和BOP是否合格 |
| | | PassingStationCollectionParam passingStationCollectionParam = new PassingStationCollectionParam(); |
| | | passingStationCollectionParam.setSfcCode(S_SFC_CODE); |
| | | List<PassingStationCollectionResult> passingStationCollectionResultList = |
| | | opc.passingStationCollectionService.findListBySpec(passingStationCollectionParam); |
| | | |
| | | String isProductState = "true"; |
| | | for(int i=0;i<passingStationCollectionResultList.size();i++){ |
| | | PassingStationCollectionResult passingStationCollectionResult = passingStationCollectionResultList.get(i); |
| | | if("false".equals(passingStationCollectionResult.getOutRsSign())){ |
| | | isProductState = "false"; |
| | | break; |
| | | } |
| | | } |
| | | //修改报工记录 |
| | | if("false".equals(S_PRODUCT_STATE_CODE) || "false".equals(isProductState)){ |
| | | ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam(); |
| | | productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE); |
| | | productionOrderRecordsParam.setProductNo(S_SFC_CODE); |
| | | ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService; |
| | | |
| | | List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam); |
| | | if(list.size()>0){ |
| | | ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0); |
| | | productionOrderRecordsParam.setId(productionOrderRecordsResult.getId()); |
| | | productionOrderRecordsParam.setWhetherPass("false"); |
| | | productionOrderRecordsService.update(productionOrderRecordsParam); |
| | | } |
| | | } |
| | | |
| | | |
| | | OPCUnit.write(opc.getOP050_J_PC_FINISH(), "true"); //PC完成 |
| | | |