cl
2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f
guns-vip-main/src/main/java/cn/stylefeng/guns/plcserver/server/OP010/impl/OP010ServerInterfaceImpl.java
@@ -7,10 +7,18 @@
import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
import cn.stylefeng.guns.modular.om.productionOrdeInfo.entity.ProductionOrdeInfo;
import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
@@ -57,13 +65,32 @@
    private static Integer ACTUAL_ONLINE_QTY  = 0 ;//上线数量
    private int count = 0;
    /**
     * 设置心跳标志位,保存到全局变量
     */
    public void setHeartbeat(String value) {
        if ("false".equals(value)) {
            OPCUnit.write(opc.getOP010_F_HEART_BEAT(), "true");
            GlobalVariable.OP010_F_HEART_BEAT = true;
            count = 0;
        } else {
            count++;
        }
        // 循环读取频率是:500ms一次,如果超过6次,也就是3s认定超时
        if (count > GlobalVariable.HEART_MAX_COUNT) {
            GlobalVariable.OP010_F_HEART_BEAT = false;
        }
    }
    @Override
    public synchronized void monitor() {
        String ecpStr = "";//异常记录标记
        try{
            String isHeartBeat = OPCUnit.read(opc.getOP010_F_HEART_BEAT());
            setHeartbeat(isHeartBeat);
            if(GlobalVariable.OP010_F_HEART_BEAT) {
@@ -89,6 +116,7 @@
                if(isPLCFinish.equals("true")){
                    String isFinish = OPCUnit.read(opc.getOP010_J_PC_FINISH());//PC操作完成
                    if(isFinish.equals("false")){
                        handleMaterial();
                        handleFinsh();
                    }
                }
@@ -156,6 +184,7 @@
    }
    //PC下发工单
    public void handleOrder() {
        logger.info("OP010工位,handleOrder PC处理开始!");
        IN_TIME = DateTool.getLocalTimeForDate();
        ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
@@ -216,6 +245,18 @@
            S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
            ACTUAL_ONLINE_QTY = result.getActualOnlineQty();
            //新增报工记录
            ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
            productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
            productionOrderRecordsParam.setProductNo(S_SFC_CODE);
            productionOrderRecordsParam.setMaterialCode(S_PRODUCT_CODE);
            productionOrderRecordsParam.setStartTime(DateTool.getLocalTimeForDate());
            productionOrderRecordsParam.setWhetherPass("true");
            ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
            productionOrderRecordsService.add(productionOrderRecordsParam);
            OPCUnit.write(opc.getOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
            OPCUnit.write(opc.getOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
            OPCUnit.write(opc.getOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
@@ -229,6 +270,61 @@
    }
    public void handleMaterial() {
        if("".equals(S_ORDER_CODE)){
            IN_TIME = DateTool.getLocalTimeForDate();
            S_ORDER_CODE = OPCUnit.read(opc.getOP010_S_ORDER_CODE());//工单编号
            S_PRODUCT_TYPE = OPCUnit.read(opc.getOP010_S_PRODUCT_CODE());//产品编号
            S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
            S_SFC_CODE = OPCUnit.read(opc.getOP010_S_SFC_CODE());//总成编码
        }
        //查询批次上料信息
        ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
        productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
        productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
        ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
        List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
        for(int i=0;i<list1.size();i++){
            ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
            //判断是否有该工位
            String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
            logger.info("当前工位:"+locationCodes.toString());
            boolean isLocationCode = false;
            if(locationCodes.length>0)
            {
                for (int j=0;j<locationCodes.length;j++){
                    String location = locationCodes[j];
                    if(location.equals(LOCATION_CODE)){
                        isLocationCode = true;
                    }
                }
            }
            int remainingQuantity =  productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
            if(remainingQuantity>0 && isLocationCode){
                //新增物料追溯
                MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
                materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
                materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
                materialTraceabilityParam.setProductNo(S_SFC_CODE);
                materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
                materialTraceabilityParam.setLocationCode(LOCATION_CODE);
                materialTraceabilityParam.setAssemblyQty(1);
                materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
                materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
                materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
                MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
                materialTraceabilityService.add(materialTraceabilityParam);
                //更新剩余数量
                productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
                productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
                productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
            }
        }
    }
    //PC完成
    public void handleFinsh() {
        logger.info("OP010工位,handleFinsh PC处理开始!");
@@ -239,8 +335,26 @@
            S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
            S_SFC_CODE = OPCUnit.read(opc.getOP010_S_SFC_CODE());//总成编码
        }
        //处理过站信息
        String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP010_S_PRODUCT_STATE_CODE());
        //修改报工记录
        if("false".equals(S_PRODUCT_STATE_CODE)){
            ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
            productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
            productionOrderRecordsParam.setProductNo(S_SFC_CODE);
            ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
            List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
            if(list.size()>0){
                ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
                productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
                productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
                productionOrderRecordsService.update(productionOrderRecordsParam);
            }
        }
        //处理过站信息
        PassingStationCollectionParam param = new PassingStationCollectionParam();
        param.setWorkOrderNo(S_ORDER_CODE);
        param.setProductCode(S_PRODUCT_CODE);