-

admin

2024-05-17 68f0c8f92fb7c82dc447b9aaed2d23760c546f25

 jcdm-main/src/main/java/com/jcdm/main/plcserver/sub/OPCUaSubscription.java

@@ -1,17 +1,24 @@
package com.jcdm.main.plcserver.sub;


import cn.hutool.core.collection.CollUtil;
import cn.hutool.core.date.DateUtil;
import cn.hutool.core.util.ObjectUtil;
import cn.hutool.core.util.StrUtil;
import cn.hutool.json.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.jcdm.common.utils.StringUtils;
import com.jcdm.framework.websocket.WebSocketUsers;
import com.jcdm.main.constant.Constants;
import com.jcdm.main.da.collectionParamConf.domain.DaCollectionParamConf;
import com.jcdm.main.da.collectionParamConf.service.IDaCollectionParamConfService;
import com.jcdm.main.da.paramCollection.domain.DaParamCollection;
import com.jcdm.main.da.paramCollection.service.IDaParamCollectionService;
import com.jcdm.main.da.passingStationCollection.domain.DaPassingStationCollection;
import com.jcdm.main.da.passingStationCollection.service.IDaPassingStationCollectionService;
import com.jcdm.main.da.testDeviceInterface.domain.DaTestDeviceInterface;
import com.jcdm.main.da.testDeviceInterface.service.IDaTestDeviceInterfaceService;
import com.jcdm.main.om.productionOrde.domain.OmProductionOrdeInfo;
import com.jcdm.main.om.productionOrde.service.IOmProductionOrdeInfoService;
import com.jcdm.main.plcserver.conf.OPCElement;
@@ -35,16 +42,24 @@
    public SimpleDateFormat format = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");

    //新自动工站
    public List<String> automaticList = Arrays.asList("OP280", "OP320A","OP320B", "OP340A","OP340B", "OP350A","OP350B", "OP360","OP365","OP370", "OP390", "OP470");
    public List<String> automaticList = Arrays.asList("OP280","OP310A","OP310B", "OP300A","OP300B", "OP320A","OP320B", "OP340A","OP340B", "OP350A","OP350B", "OP360","OP365","OP370", "OP390", "OP470");

    //自动工位
//    public List<String> automaticList = Arrays.asList("OP300","OP280", "OP320A","OP320B", "OP340", "OP350", "OP360","OP370", "OP390", "OP470", "OP530", "OP540");
    //采集模组工位 ModuleCode
    public List<String> moduleCodeList = Arrays.asList("OP300A","OP310A","OP310B","OP300B","OP320A","OP320B","OP340A","OP340B","OP365", "OP350A", "OP350B", "OP330");

    //采集模组工位
    public List<String> moduleCodeList = Arrays.asList("OP300","OP310", "OP340", "OP350", "OP330");
    //区分模组型号工位
    public List<String> distinguishingModules = Arrays.asList("OP300","OP310", "OP340", "OP350", "OP330");

    //区分小车码
    public List<String> agvId = Arrays.asList("OP360", "OP390", "OP470","OP280");


    //区分pack型号的工位
    public List<String> packIdList = Arrays.asList("OP280");
    public List<String> packIdList = Arrays.asList("OP280","OP360","OP390","OP470");

    //测试设备手动工位
    public List<String> testList = Arrays.asList("OP430-1","OP430-2","OP430-3","OP430-4","OP480-1","OP480-2","OP480-3","OP440");


    //空的
    public List<String> nullList = Arrays.asList("OP250","OP260");
@@ -62,16 +77,21 @@

    public static IOmProductionOrdeInfoService omProductionOrdeInfoService;

    private static IDaTestDeviceInterfaceService daTestDeviceInterfaceService;


    public OPCUaSubscription(MiloService miloService,
                             IDaPassingStationCollectionService daPassingStationCollectionService,
                             IDaCollectionParamConfService collectionParamConfService,
                             IDaParamCollectionService daParamCollectionService,
                             IOmProductionOrdeInfoService omProductionOrdeInfoService) {
                             IOmProductionOrdeInfoService omProductionOrdeInfoService,
                             IDaTestDeviceInterfaceService daTestDeviceInterfaceService) {
        OPCUaSubscription.miloService = miloService;
        this.daPassingStationCollectionService = daPassingStationCollectionService;
        OPCUaSubscription.collectionParamConfService = collectionParamConfService;
        OPCUaSubscription.daParamCollectionService = daParamCollectionService;
        OPCUaSubscription.omProductionOrdeInfoService = omProductionOrdeInfoService;
        OPCUaSubscription.daTestDeviceInterfaceService = daTestDeviceInterfaceService;
    }


@@ -86,20 +106,7 @@
                String tab = nodes[2];//标记
                String tabVlaue = value.toString();//地址值

                //请求下发SN号
                if (("RecordSN").equals(tab) && "1".equals(tabVlaue)) {
                    //获取SN号方法
                    String SNCode = getSNCode();

                    //下发SN
                    String SNCodeAddress = thoroughfare + "." + device + ".SNCode";
                    miloService.writeToOpcChar(ReadWriteEntity.builder().identifier(SNCodeAddress).value(SNCode).build());
                    //下发SN完成
                    String recordSNDoneAddress = thoroughfare + "." + device + ".RecordSNDone";
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(recordSNDoneAddress).value(1).build());
                }
                //请求记录数据
                else if (("RecordData").equals(tab)) {
                if (("RecordData").equals(tab)) {
                    String recordDataDoneValue = "";

                    if("1".equals(tabVlaue)){
@@ -113,31 +120,59 @@
                        if(automaticList.stream().anyMatch(s -> s.equals(device))){
                            //plc给我们一个模组码，拿模组码校验出型号
                            if(moduleCodeList.stream().anyMatch(s -> s.equals(device))) {
                                String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
                                //读模组码
                                String moduleCode = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue().toString();
                                String productTye = thoroughfare + "." + device + ".ProductType";
                                if (null != moduleCode && moduleCode.length() == 24) {
                                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(productTye).value(Integer.valueOf(moduleCode.substring(7, 8))).build());
                                    //进站保存数据
//                              inSaveDate(thoroughfare,device)
                                    //记录数据完成
                                    String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
                                Object moduleCode = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue();
                                if(device.equals("OP365")){
                                    Object moduleCodeA = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCodeA").getValue();
                                    Object moduleCodeB = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCodeB").getValue();
                                    if(moduleCodeA!=null && moduleCodeB!=null){
                                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());
                                    }else {
                                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(12).build());
                                    }
                                    return;
                                }

                                if(moduleCode!=null){
                                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());
                                }else {
                                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(12).build());
                                }
                            }else {
                                if(agvId.stream().anyMatch(s -> s.equals(device))){
                                    Object agvIdObject = miloService.readFromOpcUa(thoroughfare + "." + device + ".AGVID").getValue();
                                    //agvId 小车码是否为空
                                    if(agvIdObject!=null){
                                        String PACKCode = thoroughfare + "." + device + ".MPACKCode";
                                        OmProductionOrdeInfo one = omProductionOrdeInfoService.getOne(new LambdaQueryWrapper<OmProductionOrdeInfo>().eq(OmProductionOrdeInfo::getTrolleyYard, agvIdObject.toString()));
                                        //小车码查找工单是否为空
                                        if(one!=null){
                                            String packId = one.getProductNum();
                                            miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(PACKCode).value(packId).build());
                                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build());
                                        }else {
                                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
                                        }
                                    }else {
                                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
                                    }


                                    //请求工单
                                } else {
                                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
                                }else {
                                    String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
                                    Object packCodeObject = miloService.readFromOpcUa(thoroughfare + "." + device + ".PACKCode").getValue();
                                    if(packCodeObject!=null){
                                        //pack 如果区分型号的话就要处理
                                        //记录数据完成
                                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());
                                    }else {
                                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(12).build());
                                    }
                                }
                            }
                        }else {
                            //手动工位处理逻辑
//                            if(automaticList.stream().noneMatch(s -> s.equals(device))){
                                //给前端发工件到位信号
                                WebSocketUsers.sendMessageToUserByText(map.get(device), "IN");
//                            }
                            //校验合格不合格如果合格可以进站
                            WebSocketUsers.sendMessageToUserByText(map.get(device), "IN");
                            String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";

                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());
@@ -154,7 +189,33 @@
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(Integer.valueOf(recordDataDoneValue)).build());
                        }else {
                            //手动工位
                            WebSocketUsers.sendMessageToUserByText(map.get(device), "END");
//                            if(device.contains("OP330")){
//                                String str = device.substring(0,5);
//                                WebSocketUsers.sendMessageToUserByText(map.get(str), "END");
//                            }else {
                                WebSocketUsers.sendMessageToUserByText(map.get(device), "END");
//                            }
                            if(testList.stream().anyMatch(s -> s.equals(device))){
                                String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
//                                Object packCodeObject = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue();
//                                DaTestDeviceInterface deviceInterfaceOne = null;
//
//                                if (ObjectUtil.isNotNull(packCodeObject)) {
//                                    String modelCode = packCodeObject.toString();
//                                    deviceInterfaceOne = daTestDeviceInterfaceService.getOne(new LambdaQueryWrapper<DaTestDeviceInterface>()
//                                            .eq(DaTestDeviceInterface::getProductNum, modelCode)
//                                            .eq(DaTestDeviceInterface::getStationCode, device));
//                                }
//
//                                if (deviceInterfaceOne != null && "1".equals(deviceInterfaceOne.getTotalResult())) {
//                                    writeToOpc(RecordDataDoneAddress, (short) 21);
//                                } else {
//                                    writeToOpc(RecordDataDoneAddress, (short) 22);
//                                }
                                writeToOpc(RecordDataDoneAddress, (short) 21);
                            }


                        }
                    }else {
                        System.out.println("^");
@@ -173,7 +234,7 @@
                        List<ReadWriteEntity> list1 = miloService.readFromOpcUa(list);
                        List<Object> collect = list1.stream().map(ReadWriteEntity::getValue).collect(Collectors.toList());
                        String joinedString = String.join(",", collect.toString());
                        WebSocketUsers.sendMessageToUserByText(map.get(device), joinedString);
                        WebSocketUsers.sendMessageToUserByText(map.get(device), TightenTheConversionOkNg(joinedString));
                    }
                }
            }
@@ -204,6 +265,13 @@
            if(nullList.stream().noneMatch(s -> s.equals(device))){
                if(moduleCodeList.stream().anyMatch(s -> s.equals(device))){
                    read = read + "ModuleCode";
                    if(device.equals("OP365")){
                        try {
                            saveStationInfo365(thoroughfare,device);
                        }catch (Exception e){
                            e.printStackTrace();
                        }
                    }
                }else {
                    read = read + "PACKCode";
                }
@@ -217,8 +285,6 @@
                String workOrderNo = "";
                String productCode = "";
                //2、保存过站采集数据
//                String workOrderNo = miloService.readFromOpcUa(thoroughfare + "." + device + "." + "WorkOrderNumber").getValue().toString();
//                String productCode = miloService.readFromOpcUa(thoroughfare + "." + device + "." + "ProductType").getValue().toString();
                Object orderNumberObject = miloService.readFromOpcUa(thoroughfare + "." + device + "." + "WorkOrderNumber").getValue();
                if(orderNumberObject!=null){
                    workOrderNo = orderNumberObject.toString();
@@ -239,7 +305,10 @@
                    //1、更新工单信息
                    updateOrderInfo(snCode);
                }

                try{
                    daParamCollectionService.pushGeelycvMesFeedback(snCode,device);
                }catch (Exception e){
                }
                result = "21";

            }
@@ -299,8 +368,8 @@
        daPassingStationCollection.setLocationCode(device);
        String strt = TimeUtil.stringProcessing(startTime);
        String end = TimeUtil.stringProcessing(stopTime);
        daPassingStationCollection.setInboundTime(sdf.parse(strt));//入站时间
        daPassingStationCollection.setOutboundTime(sdf.parse(end));//出站时间
        daPassingStationCollection.setInboundTime(format.parse(TimeUtil.test(strt)));//入站时间
        daPassingStationCollection.setOutboundTime(format.parse(TimeUtil.test(end)));//出站时间
        daPassingStationCollection.setOutRsSign(stationStatus);//出站是否合格
        daPassingStationCollectionService.insertDaPassingStationCollection(daPassingStationCollection);
    }
@@ -331,12 +400,20 @@
                    ParamCollection.setParamCode(list.get(i).getCollectParameterId());
                    ParamCollection.setLocationCode(device);
                    if(tt.contains("Time")){
                        String str = TimeUtil.getTimestamp(TimeUtil.stringProcessing(tt));
                        ParamCollection.setParamValue(str);
//                        String str = TimeUtil.getTimestamp(TimeUtil.stringProcessing(tt));
//                        ParamCollection.setParamValue(str);
                        ParamCollection.setParamValue(TimeUtil.test(TimeUtil.stringProcessing(tt)));
                    }else {
                        ParamCollection.setParamValue(readWriteEntityList.get(i).getValue().toString());
                    }
                    ParamCollection.setSfcCode(packCode);
                    if(device.contains("OP360")){
                        String node = nodeIdList.get(i);
                        Object value = miloService.readFromOpcUa("PACK.OP360.ModuleSNCode"+node.charAt(node.length()-1)).getValue();
                        if(value!=null){
                            ParamCollection.setModuleCode(value.toString());
                        }
                    }
                    ParamCollection.setParamName(list.get(i).getCollectParameterName());
                    ParamCollection.setParamUpper(list.get(i).getParamUpper());
                    ParamCollection.setParamLower(list.get(i).getParamLower());
@@ -405,4 +482,98 @@
        omProductionOrdeInfoService.saveOrUpdate(one);
    }

    public static void avgFunction(){

    }

    public static String TightenTheConversionOkNg(String param){
        // 去除首尾的方括号，然后按照逗号分割字符串
        String[] parts = param.substring(1, param.length() - 1).split(",");

        // 创建一个新的StringBuilder来构建替换后的字符串
        StringBuilder sb = new StringBuilder();
        sb.append('['); // 添加左方括号

        for (int i = 0; i < parts.length; i++) {
            String part = parts[i].trim(); // 去除可能的空格
            float value;
            try {
                value = Float.parseFloat(part); // 尝试将字符串转换为浮点数
                String replacement;
                if (value == 1f) {
                    replacement = "OK";
                } else if (value == 2f) {
                    replacement = "NG";
                } else {
                    replacement = part; // 如果不是1或2，则保持不变
                }
                sb.append(replacement);
                if (i < parts.length - 1) {
                    sb.append(','); // 添加逗号（除了最后一个元素）
                }
            } catch (NumberFormatException e) {
                // 如果转换失败，则保持原样（或进行其他错误处理）
                sb.append(part);
                if (i < parts.length - 1) {
                    sb.append(',');
                }
            }
        }
        sb.append(']'); // 添加右方括号
        return sb.toString();
    }


    /**
     * 校验是否存在NG
     * @param packCode sfcCode
     * @return boolean
     */
    public boolean checkIsNG(String packCode,String modelCode){
        List<DaPassingStationCollection> list = daPassingStationCollectionService.list(new LambdaQueryWrapper<DaPassingStationCollection>()
                .eq(StrUtil.isNotBlank(packCode),DaPassingStationCollection::getSfcCode, packCode)
                .eq(DaPassingStationCollection::getOutRsSign, Constants.UN_PASS));
        return CollUtil.isEmpty(list);
    }

    /**
     * 保存过站采集
     */
    public void saveStationInfo365(String thoroughfare,String device) throws Exception {
        String prefix = thoroughfare+"."+device+".";
        List<DaPassingStationCollection> passingStationCollections = new ArrayList<>();
        String ModuleCodeA = miloService.readFromOpcUa(prefix + "ModuleCodeA").getValue().toString();
        String ModuleCodeB = miloService.readFromOpcUa(prefix + "ModuleCodeB").getValue().toString();
        String StationStatusA = miloService.readFromOpcUa(prefix + "StationStatusA").getValue().toString();
        String StationStatusB = miloService.readFromOpcUa(prefix + "StationStatusB").getValue().toString();
        String[] modeles = {ModuleCodeA,ModuleCodeB};
        String[] StationStatus = {StationStatusA,StationStatusB};

        String startTime = miloService.readFromOpcUa(prefix + "StartTime").getValue().toString();
        String stopTime = miloService.readFromOpcUa(prefix + "StopTime").getValue().toString();
        for (int i = 0; i < 2; i++) {
            DaPassingStationCollection daPassingStationCollection = new DaPassingStationCollection();
            String strt = TimeUtil.stringProcessing(startTime);
            String end = TimeUtil.stringProcessing(stopTime);
            daPassingStationCollection.setInboundTime(format.parse(TimeUtil.test(strt)));//入站时间
            daPassingStationCollection.setOutboundTime(format.parse(TimeUtil.test(end)));//出站时间
            daPassingStationCollection.setSfcCode(modeles[i]);
            daPassingStationCollection.setLocationCode(device);
            daPassingStationCollection.setOutRsSign(StationStatus[i]);//出站是否合格
            passingStationCollections.add(daPassingStationCollection);
        }
        daPassingStationCollectionService.saveBeachDaPassingStationCollection(passingStationCollections);
        String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(21).build());
        return;
    }

    private static void writeToOpc(String identifier, short value) {
        try {
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(identifier).value(value).build());
        } catch (Exception e) {
            throw new RuntimeException(e);
        }
    }

}