-

admin

2024-05-09 06713afdb80bc876ffc6a09442049a08eb8a2364

 jcdm-main/src/main/java/com/jcdm/main/plcserver/sub/OPCUaSubscription.java

@@ -1,6 +1,10 @@
package com.jcdm.main.plcserver.sub;


import cn.hutool.core.date.DateUtil;
import cn.hutool.json.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
import com.jcdm.framework.websocket.WebSocketUsers;
import com.jcdm.main.da.collectionParamConf.domain.DaCollectionParamConf;
import com.jcdm.main.da.collectionParamConf.service.IDaCollectionParamConfService;
@@ -8,7 +12,11 @@
import com.jcdm.main.da.paramCollection.service.IDaParamCollectionService;
import com.jcdm.main.da.passingStationCollection.domain.DaPassingStationCollection;
import com.jcdm.main.da.passingStationCollection.service.IDaPassingStationCollectionService;
import com.jcdm.main.om.productionOrde.domain.OmProductionOrdeInfo;
import com.jcdm.main.om.productionOrde.service.IOmProductionOrdeInfoService;
import com.jcdm.main.plcserver.conf.OPCElement;
import com.jcdm.main.plcserver.util.TimeUtil;
import com.jcdm.main.restful.factoryMes.service.RestfulService;
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.kangaroohy.milo.runner.subscription.SubscriptionCallback;
import com.kangaroohy.milo.service.MiloService;
@@ -16,6 +24,7 @@
import org.springframework.stereotype.Component;

import javax.websocket.Session;
import java.text.SimpleDateFormat;
import java.util.*;
import java.util.stream.Collectors;

@@ -23,8 +32,28 @@
@Component
public class OPCUaSubscription implements SubscriptionCallback {

    //自动工位
    public List<String> automaticList = Arrays.asList("OP300","OP280", "OP320", "OP340", "OP350", "OP360","OP370", "OP390", "OP470", "OP530", "OP540");
    public SimpleDateFormat format = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");

    //新自动工站
    public List<String> automaticList = Arrays.asList("OP280", "OP300A","OP300B", "OP320A","OP320B", "OP340A","OP340B", "OP350A","OP350B", "OP360","OP365","OP370", "OP390", "OP470");

    //采集模组工位 ModuleCode
    public List<String> moduleCodeList = Arrays.asList("OP300A","OP300B","OP320A","OP320B","OP340A","OP340B","OP365", "OP350A", "OP350B", "OP330");

    //区分模组型号工位
    public List<String> distinguishingModules = Arrays.asList("OP300","OP310", "OP340", "OP350", "OP330");

    //区分小车码
    public List<String> agvId = Arrays.asList("OP360", "OP390", "OP470","OP280");


    //区分pack型号的工位
    public List<String> packIdList = Arrays.asList("OP280","OP360","OP390","OP470");


    //空的
    public List<String> nullList = Arrays.asList("OP250","OP260");


    public static MiloService miloService;

@@ -36,15 +65,18 @@

    public static IDaParamCollectionService daParamCollectionService;

    public static IOmProductionOrdeInfoService omProductionOrdeInfoService;

    public OPCUaSubscription(MiloService miloService,
                             IDaPassingStationCollectionService daPassingStationCollectionService,
                             IDaCollectionParamConfService collectionParamConfService,
                             IDaParamCollectionService daParamCollectionService) {
                             IDaParamCollectionService daParamCollectionService,
                             IOmProductionOrdeInfoService omProductionOrdeInfoService) {
        OPCUaSubscription.miloService = miloService;
        this.daPassingStationCollectionService = daPassingStationCollectionService;
        this.collectionParamConfService = collectionParamConfService;
        this.daParamCollectionService = daParamCollectionService;

        OPCUaSubscription.collectionParamConfService = collectionParamConfService;
        OPCUaSubscription.daParamCollectionService = daParamCollectionService;
        OPCUaSubscription.omProductionOrdeInfoService = omProductionOrdeInfoService;
    }


@@ -52,7 +84,7 @@
    public void onSubscribe(String identifier, Object value) {

        try {
            if(null != value) {
            if(null != value && Integer.valueOf(value.toString())!= 0) {
                String[] nodes = identifier.split("[.]");
                String thoroughfare = nodes[0];//通道
                String device = nodes[1];//设备
@@ -76,20 +108,63 @@
                    String recordDataDoneValue = "";

                    if("1".equals(tabVlaue)){
                        recordDataDoneValue = "11";
                        //校验入站是否可以工作

                        //进站保存数据
//                        inSaveDate(thoroughfare,device)
                        //记录数据完成
                        String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());

                        if(automaticList.stream().noneMatch(s -> s.equals(device))){
                            //给前端发工件到位信号
                            WebSocketUsers.sendMessageToUserByText(map.get(device), "IN");
                        }
                        //请求工单
//                        if(device.equals("OP230")){
//                            getFactoryOrder("OP230");
//                        }

                        //自动工位
                        if(automaticList.stream().anyMatch(s -> s.equals(device))){
                            //plc给我们一个模组码，拿模组码校验出型号
                            if(distinguishingModules.stream().anyMatch(s -> s.equals(device))) {
                                //读模组码
//                                String moduleCode = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue().toString();
//                                String productTye = thoroughfare + "." + device + ".ProductType";
//                                if (null != moduleCode && moduleCode.length() == 24) {
//                                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(productTye).value(Integer.valueOf(moduleCode.substring(7, 8))).build());
//                                    //进站保存数据
////                              inSaveDate(thoroughfare,device)
//                                    //记录数据完成
                                    String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
//
                                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());
//
//
//                                    //请求工单
//                                } else {
//                                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
//                                }
                            }else {
                                if(agvId.stream().anyMatch(s -> s.equals(device))){
                                    String agvId = miloService.readFromOpcUa(thoroughfare + "." + device + ".AGVID").getValue().toString();
                                    String PACKCode = thoroughfare + "." + device + ".MPACKCode";
                                    if (null != agvId) {
                                        OmProductionOrdeInfo one = omProductionOrdeInfoService.getOne(new LambdaQueryWrapper<OmProductionOrdeInfo>().eq(OmProductionOrdeInfo::getTrolleyYard, agvId));
                                        String packId = one.getProductNum();
                                        miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(PACKCode).value(packId).build());
                                    } else {
                                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
                                    }
                                }
                                //pack 如果区分型号的话就要处理
                                //记录数据完成
                                String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";

                                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());
                            }
                        }else {
                            //手动工位处理逻辑
//                            if(automaticList.stream().noneMatch(s -> s.equals(device))){
                                //给前端发工件到位信号
                                WebSocketUsers.sendMessageToUserByText(map.get(device), "IN");
//                            }
                            //校验合格不合格如果合格可以进站
                            String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";

                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(11).build());
                        }


                    }else if("2".equals(tabVlaue)){
                        if(automaticList.stream().anyMatch(s -> s.equals(device))){
@@ -98,7 +173,7 @@
                            recordDataDoneValue = outSaveDate(thoroughfare,device);
                            //记录数据完成
                            String RecordDataDoneAddress = thoroughfare + "." + device + ".RecordDataDone";
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(Integer.valueOf(RecordDataDoneAddress)).build());
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(RecordDataDoneAddress).value(Integer.valueOf(recordDataDoneValue)).build());
                        }else {
                            //手动工位
                            WebSocketUsers.sendMessageToUserByText(map.get(device), "END");
@@ -109,7 +184,7 @@
                }
                //保存拧紧数据
                else if (("AngleResult").equals(tab)) {
                    if("OK".equals(tabVlaue)||"NG".equals(tabVlaue)){
                    if("1".equals(tabVlaue)||"2".equals(tabVlaue)){
                        List<String> list = new ArrayList<>();
                        String[] suffixes = {"Torque", "Angle", "TorqueResult", "AngleResult"};

@@ -120,7 +195,7 @@
                        List<ReadWriteEntity> list1 = miloService.readFromOpcUa(list);
                        List<Object> collect = list1.stream().map(ReadWriteEntity::getValue).collect(Collectors.toList());
                        String joinedString = String.join(",", collect.toString());
                        WebSocketUsers.sendMessageToUserByText(map.get(device), joinedString);
                        WebSocketUsers.sendMessageToUserByText(map.get(device), TightenTheConversionOkNg(joinedString));
                    }
                }
            }
@@ -139,43 +214,100 @@
        return SNCode;
    }


    /**
     * 出站保存数据
     */
    public String outSaveDate(String thoroughfare,String device) {
        String snCode = "";
        String result = "";
        String read = thoroughfare + "." + device + ".";

        try {
            //读取SNCode
            String PACKCode = thoroughfare + "." + device + ".PACKCode";
            Object PACKCodeObject = miloService.readFromOpcUa(PACKCode).getValue();
            if(null == PACKCodeObject || "".equals(PACKCodeObject)){
               result = "22";
            if(nullList.stream().noneMatch(s -> s.equals(device))){
                if(moduleCodeList.stream().anyMatch(s -> s.equals(device))){
                    read = read + "ModuleCode";
                }else {
                    read = read + "PACKCode";
                }
            }
            snCode = miloService.readFromOpcUa(read).getValue().toString();

            if(null == snCode || "".equals(snCode)){
                result = "22";
            }else{
                String PACKCodeParam = PACKCodeObject.toString();
                //1、更新工单信息
                //updateOrderInfo();

                String workOrderNo = "";
                String productCode = "";
                //2、保存过站采集数据
                saveStationInfo(PACKCodeParam,thoroughfare,device);
                Object orderNumberObject = miloService.readFromOpcUa(thoroughfare + "." + device + "." + "WorkOrderNumber").getValue();
                if(orderNumberObject!=null){
                    workOrderNo = orderNumberObject.toString();
                }

                Object productCodeObject = miloService.readFromOpcUa(thoroughfare + "." + device + "." + "ProductType").getValue();
                if(productCodeObject!=null){
                    productCode = productCodeObject.toString();
                }

                saveStationInfo(snCode,thoroughfare,device,workOrderNo,productCode);
                //3、保存参数采集数据
                SaveParamData(PACKCodeParam,thoroughfare,device,"","");
                SaveParamData(snCode,thoroughfare,device,workOrderNo,productCode);

                //如果是末尾工站要报工
                if(device.equals("OP500")){
                    RestfulService.getWorkReportResultFeedback(snCode,device,format.format(new Date()));
                    //1、更新工单信息
                    updateOrderInfo(snCode);
                }

                result = "21";

            }

        }catch (Exception e) {

            System.out.println(e.getMessage());
        }
        return result;
    }


//    /**
//     * 出站保存数据
//     */
//    public String outSaveDate(String thoroughfare,String device) {
//        String result = "";
//        try {
//            //读取SNCode
//            String PACKCode = thoroughfare + "." + device + ".PACKCode";
//            Object PACKCodeObject = miloService.readFromOpcUa(PACKCode).getValue();
//            if(null == PACKCodeObject || "".equals(PACKCodeObject)){
//               result = "22";
//            }else{
//                String PACKCodeParam = PACKCodeObject.toString();
//                //1、更新工单信息
//                //updateOrderInfo();
//                //2、保存过站采集数据
//                saveStationInfo(PACKCodeParam,thoroughfare,device);
//                //3、保存参数采集数据
//                SaveParamData(PACKCodeParam,thoroughfare,device,"","");
//
//                result = "21";
//
//            }
//
//        }catch (Exception e) {
//
//        }
//        return result;
//    }

    /**
     * 保存过站采集
     */
    public void saveStationInfo(String packCode,String thoroughfare,String device) throws Exception {
    public void saveStationInfo(String packCode,String thoroughfare,String device,String workOrderNo,String productCode) throws Exception {
        SimpleDateFormat sdf = new SimpleDateFormat("EEE MMM dd HH:mm:ss zzz yyyy", Locale.US);
        sdf.setTimeZone(TimeZone.getTimeZone("GMT+8")); // CST通常表示中国标准时间，即东八区
        String prefix = thoroughfare+"."+device+".";
        String workOrderNo = miloService.readFromOpcUa(prefix + "WorkOrderNumber").getValue().toString();
        String startTime = miloService.readFromOpcUa(prefix + "StartTime").getValue().toString();
        String stopTime = miloService.readFromOpcUa(prefix + "StopTime").getValue().toString();
        String stationStatus = miloService.readFromOpcUa(prefix + "StationStatus").getValue().toString();
@@ -183,8 +315,12 @@
        DaPassingStationCollection daPassingStationCollection = new DaPassingStationCollection();
        daPassingStationCollection.setSfcCode(packCode);
        daPassingStationCollection.setWorkOrderNo(workOrderNo);
//        daPassingStationCollection.setInboundTime(startTime);//入站时间
//        daPassingStationCollection.setOutboundTime(stopTime);//出站时间
        daPassingStationCollection.setProductCode(productCode);
        daPassingStationCollection.setLocationCode(device);
        String strt = TimeUtil.stringProcessing(startTime);
        String end = TimeUtil.stringProcessing(stopTime);
        daPassingStationCollection.setInboundTime(sdf.parse(strt));//入站时间
        daPassingStationCollection.setOutboundTime(sdf.parse(end));//出站时间
        daPassingStationCollection.setOutRsSign(stationStatus);//出站是否合格
        daPassingStationCollectionService.insertDaPassingStationCollection(daPassingStationCollection);
    }
@@ -202,14 +338,24 @@

        if(!nodeIdList.isEmpty()){
            List<ReadWriteEntity> readWriteEntityList = miloService.readFromOpcUa(nodeIdList);
            for (int i = 0; i < readWriteEntityList.size(); i++) {
                if(readWriteEntityList.get(i).getValue() == null){
                    readWriteEntityList.get(i).setValue(" ");
                }
            }
            List<DaParamCollection> daParamCollectionlist = new ArrayList<>();
            for(int i=0;i<nodeIdList.size();i++){
                if(!readWriteEntityList.get(i).getValue().toString().equals("0.0")){
                    String tt = readWriteEntityList.get(i).getValue().toString();
                    DaParamCollection ParamCollection = new DaParamCollection();
//                    ParamCollection.setParamCode(readWriteEntityList.get(i).getIdentifier().toString().split("[.]")[2]);
                    ParamCollection.setParamCode(list.get(i).getCollectParameterId());
                    ParamCollection.setLocationCode(device);
                    ParamCollection.setParamValue(readWriteEntityList.get(i).getValue().toString());
                    if(tt.contains("Time")){
                        String str = TimeUtil.getTimestamp(TimeUtil.stringProcessing(tt));
                        ParamCollection.setParamValue(str);
                    }else {
                        ParamCollection.setParamValue(readWriteEntityList.get(i).getValue().toString());
                    }
                    ParamCollection.setSfcCode(packCode);
                    ParamCollection.setParamName(list.get(i).getCollectParameterName());
                    ParamCollection.setParamUpper(list.get(i).getParamUpper());
@@ -226,6 +372,98 @@
            }
            daParamCollectionService.saveBeachDaParamCollection(daParamCollectionlist);
        }
        addBaseData(workOrderNo,productType,device,packCode);

    }

    public static void addBaseData(String workOrderNo,String productCode,String locationCode,String packCode){
        Map<String, String> map = new HashMap<>();
        map.put("GC", "南浔工厂");
        map.put("CXBH", "Pack线");
        map.put("SBBH", "设备001");
        map.put("YGBH", "员工001");
        List<DaParamCollection> confList = new ArrayList<>();
        map.forEach((key, value) -> {
            List<DaCollectionParamConf> daCollectionParamConfs = collectionParamConfService.list(new LambdaQueryWrapper<DaCollectionParamConf>()
                    .eq(DaCollectionParamConf::getProcessesCode,locationCode)
                    .like(DaCollectionParamConf::getCollectParameterId,key));
            DaParamCollection saveData = new DaParamCollection();
            saveData.setWorkOrderNo(workOrderNo);
            saveData.setProductCode(productCode);
            saveData.setLocationCode(locationCode);
            saveData.setSfcCode(packCode);
            saveData.setParamCode(daCollectionParamConfs.get(0).getCollectParameterId());
            saveData.setParamName(daCollectionParamConfs.get(0).getCollectParameterName());
            saveData.setCollectionTime(new Date());
            saveData.setParamValue(value);
            confList.add(saveData);
        });
        daParamCollectionService.insertBatch(confList);
    }

    public static void getFactoryOrder(String locationCode){
        String productionWorkOrder = RestfulService.getProductionWorkOrderRequest("", locationCode);
        JSONObject jsonObject = new JSONObject(productionWorkOrder);
        JSONObject dataObject = jsonObject.getJSONObject("data");

        String productNum = dataObject.getStr("productNum");
        String stationCode = dataObject.getStr("stationCode");
        String materialCode = dataObject.getStr("materialCode");
        String productionOrderNum = dataObject.getStr("productionOrderNum");

        OmProductionOrdeInfo omProductionOrdeInfo = new OmProductionOrdeInfo();
        omProductionOrdeInfo.setProductNum(productNum);
        omProductionOrdeInfo.setWorkOrderNo(productionOrderNum);
        omProductionOrdeInfo.setStationCode(stationCode);
        omProductionOrdeInfo.setProductCode(materialCode);
        omProductionOrdeInfoService.save(omProductionOrdeInfo);
    }

    public static void updateOrderInfo(String packCode){
        OmProductionOrdeInfo one = omProductionOrdeInfoService.getOne(new LambdaQueryWrapper<OmProductionOrdeInfo>().eq(OmProductionOrdeInfo::getProductNum, packCode));
        one.setOrderStatus("5");
        omProductionOrdeInfoService.saveOrUpdate(one);
    }

    public static void avgFunction(){

    }

    public static String TightenTheConversionOkNg(String param){
        // 去除首尾的方括号，然后按照逗号分割字符串
        String[] parts = param.substring(1, param.length() - 1).split(",");

        // 创建一个新的StringBuilder来构建替换后的字符串
        StringBuilder sb = new StringBuilder();
        sb.append('['); // 添加左方括号

        for (int i = 0; i < parts.length; i++) {
            String part = parts[i].trim(); // 去除可能的空格
            float value;
            try {
                value = Float.parseFloat(part); // 尝试将字符串转换为浮点数
                String replacement;
                if (value == 1f) {
                    replacement = "OK";
                } else if (value == 2f) {
                    replacement = "NG";
                } else {
                    replacement = part; // 如果不是1或2，则保持不变
                }
                sb.append(replacement);
                if (i < parts.length - 1) {
                    sb.append(','); // 添加逗号（除了最后一个元素）
                }
            } catch (NumberFormatException e) {
                // 如果转换失败，则保持原样（或进行其他错误处理）
                sb.append(part);
                if (i < parts.length - 1) {
                    sb.append(',');
                }
            }
        }
        sb.append(']'); // 添加右方括号
        return sb.toString();
    }

}