| | |
| | | // } |
| | | } |
| | | }else if(Constants.OP030.equals(device)){ |
| | | Object value1 = miloService.readFromOpcUa(thoroughfare + "." + device + ".Scaner").getValue(); |
| | | Object value1 = miloService.readFromOpcUa(thoroughfare + "." + device + ".Scaner").getValue();//电芯码 |
| | | if (ObjectUtil.isNotNull(value1)){ |
| | | String cellCode = value1.toString(); |
| | | //反馈电芯ocv检测结果 |
| | | boolean b = OCVResultFeedBack(thoroughfare, device,cellCode);//对替换电芯校验 |
| | | scanResult = 11; |
| | | //反馈电芯ocv检测结果,这里不用再进行检测,只要码没问题就可以了 |
| | | /*boolean b = OCVResultFeedBack(thoroughfare, device,cellCode);//对替换电芯校验 |
| | | //四个电芯的状态 |
| | | if (b){ |
| | | scanResult = 11; |
| | | }else { |
| | | scanResult = 12; |
| | | } |
| | | }*/ |
| | | }else { |
| | | scanResult = 12; |
| | | } |
| | |
| | | if (ObjectUtil.isNotNull(productTypeObjcet)){ |
| | | String productType = productTypeObjcet.toString();//产品类型 |
| | | String materialCode = Constants.materialMap.get(productType); |
| | | //调用工厂MES,保存到数据库,并且将工单传给PLC |
| | | CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | //调用工厂MES,保存到数据库,并且将工单传给PLC (目前临时用该方法) |
| | | receivingWorkOrders(thoroughfare, device,materialCode); |
| | | }); |
| | | |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,11); |
| | | }else{ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | } |
| | | |
| | | }else if (Constants.OP150.contains(device)){//人工工位 |
| | | Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue(); |
| | | if (ObjectUtil.isNull(modulCodeObjcet)){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | }else{ |
| | | String productNum = modulCodeObjcet.toString(); |
| | | //将产品SN发送到前台 |
| | | productNum = "productNum,"+ productNum; |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), productNum); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | } |
| | | }else if (Constants.ModuleList.contains(device)){//有模组码的工位 |
| | | Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue(); |
| | | if (ObjectUtil.isNull(modulCodeObjcet)){ |
| | |
| | | Integer result = 21; |
| | | //读取电芯码 |
| | | List<String> cellCodeList = readCellCodeList(thoroughfare, device); |
| | | if(ObjectUtil.isNull(cellCodeList) || cellCodeList.size() != 4){ |
| | | if(ObjectUtil.isNull(cellCodeList) || cellCodeList.size() != 4 ){ |
| | | result = 23; |
| | | }else{ |
| | | String cellCode1 = cellCodeList.get(0); |
| | | String cellCode2 = cellCodeList.get(1); |
| | | String cellCode3 = cellCodeList.get(2); |
| | | String cellCode4 = cellCodeList.get(3); |
| | | if ((!cellCode1.isEmpty() && cellCode2.isEmpty()) || (cellCode1.isEmpty() && !cellCode2.isEmpty()) |
| | | || (!cellCode3.isEmpty() && cellCode4.isEmpty()) || (!cellCode4.isEmpty() && cellCode3.isEmpty())) { |
| | | result = 23; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | return; |
| | | } |
| | | |
| | | result = savePassingStation(thoroughfare, device,cellCodeList);//保存过站 |
| | | if(result == 21) { |
| | | if(Constants.OP030.contains(device)){ |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode1); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode2); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode3); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode4); |
| | | } |
| | | result = saveParamCollection(device,cellCodeList);//保存参数,发送工厂MES |
| | | } |
| | | |
| | | } |
| | | |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,result); |
| | | } else if (Constants.OP100_OP150.contains(device)){//人工工位 |
| | |
| | | log.error(e.getMessage()); |
| | | } |
| | | } |
| | | /* public void receivingWorkOrders(String thoroughfare ,String device) { |
| | | String paramProductNum = ""; |
| | | try { |
| | | |
| | | List<OmProductionOrdeInfo> orderList = omProductionOrdeInfoService.list(new LambdaQueryWrapper<OmProductionOrdeInfo>() |
| | | .eq(OmProductionOrdeInfo::getOrderStatus, Constants.ONE));//工单状态 |
| | | |
| | | if (CollUtil.isNotEmpty(orderList)){ |
| | | Long id = orderList.get(0).getId(); |
| | | String productNum = orderList.get(0).getProductNum();//模组码 |
| | | String orderNum = orderList.get(0).getWorkOrderNo(); |
| | | //下发产品模组码 |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(productNum).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build()); |
| | | //miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(1).build()); |
| | | |
| | | //更新工单状态为执行中 |
| | | OmProductionOrdeInfo omProductionOrdeInfo = new OmProductionOrdeInfo(); |
| | | omProductionOrdeInfo.setId(id); |
| | | omProductionOrdeInfo.setOrderStatus("3"); |
| | | omProductionOrdeInfoService.updateOmProductionOrdeInfo(omProductionOrdeInfo); |
| | | |
| | | //将产品SN发送到前台 |
| | | productNum = "productNum,"+ productNum; |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), productNum); |
| | | }*//*else{ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(2).build());//没有要生产的工单 |
| | | }*//* |
| | | } catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | }*/ |
| | | |
| | | public void receivingWorkOrders(String thoroughfare ,String device ,String materialCode) |
| | | public synchronized void receivingWorkOrders(String thoroughfare ,String device ,String materialCode) |
| | | { |
| | | String paramProductNum = ""; |
| | | try { |
| | |
| | | omProductionOrdeInfo.setCreateUser("工厂MES"); |
| | | omProductionOrdeInfoService.save(omProductionOrdeInfo); |
| | | |
| | | //发送给前台 |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), dataObject.getStr("productNum")); |
| | | String productNum = dataObject.getStr("productNum"); |
| | | String orderNum = dataObject.getStr("productionOrderNum"); |
| | | //下发产品模组码 |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(productNum).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build()); |
| | | |
| | | //写PLC |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(dataObject.getStr("productNum")).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(dataObject.getStr("productionOrderNum")).build()); |
| | | //将产品SN发送到前台 |
| | | productNum = "productNum,"+ productNum; |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), productNum); |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | try { |
| | | List<ReadWriteEntity> readWriteEntityList = miloService.readFromOpcUa(readList);//电芯码 |
| | | for (ReadWriteEntity readWriteEntity : readWriteEntityList) { |
| | | if (ObjectUtil.isNotNull(readWriteEntity.getValue()) && !"".equals(readWriteEntity.getValue().toString().trim())){ |
| | | if (ObjectUtil.isNotNull(readWriteEntity.getValue()) && !readWriteEntity.getValue().toString().trim().isEmpty()){ |
| | | cellCodeList.add(readWriteEntity.getValue().toString());//封装电芯码 |
| | | }/*else{ |
| | | }else{ |
| | | cellCodeList.add("");//封装电芯码 |
| | | }*/ |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | |
| | | //插入参数采集表 |
| | | daParamCollectionService.insertBatch(collectionList); |
| | | |
| | | //如果220工位,进行报工 |
| | | //如果220工位,进行报工,因为上层系统只支持6位,所有报工工位修改为M1P220 |
| | | if("M1OP220".equals(device)) { |
| | | RestfulService.getWorkReportResultFeedback(moduleCode, "M1OP220", format.format(new Date())); |
| | | getWorkReportResultFeedback(moduleCode, "M1P220", format.format(new Date())); |
| | | } |
| | | |
| | | //上传到工厂mes |
| | |
| | | parentVO.setTotalResult("1"); |
| | | } |
| | | parentVO.setProductNum(moduleCode); |
| | | |
| | | //添加基础数据 |
| | | List<ChildVO> basicList = getCollectParamBasicData(device,moduleCode); |
| | | mesList.addAll(basicList); |
| | | |
| | | parentVO.setCheckList(mesList); |
| | | |
| | | log.info("执行工厂MES方法start,工位号{} 传入数据:{}",device ,parentVO); |
| | |
| | | break; |
| | | |
| | | } |
| | | |
| | | //添加基础数据 |
| | | List<ChildVO> basicList = getCollectParamBasicData(device,cellCodeList.get(i)); |
| | | mesChildList.addAll(basicList); |
| | | |
| | | parentVO.setCheckList(mesChildList);//参数 |
| | | //CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | log.info("执行工厂MES方法start,传入数据:{}",parentVO); |
| | |
| | | boolean flag = true; |
| | | |
| | | List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>() |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020") |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | | if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(1).build()); |
| | | flag = true; |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | log.info("读取到工位{},测试设备返回的数据查询不到,电芯码为:{}",device,cellCode); |
| | | } |
| | | return flag; |
| | |
| | | if (ObjectUtil.isNotNull(value1)){ |
| | | String cellCode = value1.toString(); |
| | | List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>() |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020") |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(5).build()); |
| | | log.info("读取到工位{},OP020工位没有给测试结果",device); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(5).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | Object value2 = miloService.readFromOpcUa(thoroughfare + "." + device + ".CellCode_2").getValue(); |
| | | if (ObjectUtil.isNotNull(value2)){ |
| | | String cellCode = value2.toString(); |
| | | List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>() |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020") |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(5).build()); |
| | | log.info("读取到工位{},OP020工位没有给测试结果",device); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(2).build()); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(5).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | |
| | |
| | | if (ObjectUtil.isNotNull(value3)){ |
| | | String cellCode = value3.toString(); |
| | | List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>() |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020") |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(5).build()); |
| | | log.info("读取到工位{},OP020工位没有给测试结果",device); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(2).build()); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(5).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | |
| | |
| | | if (ObjectUtil.isNotNull(value4)){ |
| | | String cellCode = value4.toString(); |
| | | List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>() |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020") |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(5).build()); |
| | | log.info("读取到工位{},OP020工位没有给测试结果",device); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(2).build()); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(5).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | |
| | |
| | | |
| | | /** |
| | | * 获取采集参数基础数据 |
| | | * @param productCode |
| | | * @param stationCode |
| | | * @param sfcCode |
| | | * @return list |
| | | */ |
| | | public List<ChildVO> getCollectParamBasicData(String productCode , String stationCode) { |
| | | public static List<ChildVO> getCollectParamBasicData(String stationCode,String sfcCode) { |
| | | List<ChildVO> basicList = new ArrayList<>(); |
| | | List<DaParamCollection> collectionList = new ArrayList<>(); |
| | | try { |
| | | //查询参数配置表 |
| | | List<DaCollectionParamConf> list = collectionParamConfService.list(new LambdaQueryWrapper<DaCollectionParamConf>() |
| | |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | basicList.add(childVO); |
| | | |
| | | DaParamCollection daParamCollection = new DaParamCollection(); |
| | | daParamCollection.setSfcCode(sfcCode);//模组码 |
| | | daParamCollection.setParamCode(conf.getCollectParameterId());//参数编码 |
| | | daParamCollection.setParamName(conf.getCollectParameterName());//参数名称 |
| | | |
| | | daParamCollection.setParamValue(conf.getParamCentral());//参数值 |
| | | daParamCollection.setLocationCode(stationCode);//工位 |
| | | daParamCollection.setCollectionTime(new Date());//采集时间 |
| | | collectionList.add(daParamCollection);//封装参数采集list |
| | | } |
| | | daParamCollectionService.insertBatch(collectionList); |
| | | } |
| | | return basicList; |
| | | }catch (Exception e) { |