1、100工位报工前，先将工单状态改为3执行中 2、手动接收工单，修改为先查表中是否有剩余工单， 3、OP030电芯检测放开 4、接收工单时，将两个工...

cl

2024-07-25 6a53e63fa18c97232420ab58163a9b79fbb5a228

 jcdm-main/src/main/java/com/jcdm/main/plcserver/sub/OPCUaSubscription.java

@@ -12,6 +12,8 @@
import com.jcdm.common.core.domain.AjaxResult;
import com.jcdm.framework.websocket.WebSocketUsers;
import com.jcdm.main.constant.Constants;
import com.jcdm.main.da.cellData.domain.DaCellData;
import com.jcdm.main.da.cellData.service.IDaCellDataService;
import com.jcdm.main.da.collectionParamConf.domain.DaCollectionParamConf;
import com.jcdm.main.da.collectionParamConf.service.IDaCollectionParamConfService;
import com.jcdm.main.da.paramCollection.domain.DaParamCollection;
@@ -62,6 +64,8 @@

    public static IDaTestDeviceInterfaceTempService daTestDeviceInterfaceTempService;

    public static IDaCellDataService daCellDataService;

/*    @Value("${orderLineUrl}")
    private static String orderLineUrl;*/

@@ -70,13 +74,15 @@
                             IDaCollectionParamConfService collectionParamConfService,
                             IDaParamCollectionService daParamCollectionService,
                             IOmProductionOrdeInfoService omProductionOrdeInfoService,
                             IDaTestDeviceInterfaceTempService daTestDeviceInterfaceTempService) {
                             IDaTestDeviceInterfaceTempService daTestDeviceInterfaceTempService,
                             IDaCellDataService daCellDataService) {
        OPCUaSubscription.miloService = miloService;
        OPCUaSubscription.daPassingStationCollectionService = daPassingStationCollectionService;
        OPCUaSubscription.collectionParamConfService = collectionParamConfService;
        OPCUaSubscription.daParamCollectionService = daParamCollectionService;
        OPCUaSubscription.omProductionOrdeInfoService = omProductionOrdeInfoService;
        OPCUaSubscription.daTestDeviceInterfaceTempService = daTestDeviceInterfaceTempService;
        OPCUaSubscription.daCellDataService = daCellDataService;
    }


@@ -122,7 +128,8 @@
                        Object value1 = miloService.readFromOpcUa(thoroughfare + "." + device + ".Scaner").getValue();//电芯码
                        if (ObjectUtil.isNotNull(value1)){
                            String cellCode = value1.toString();
                            //反馈电芯ocv检测结果
                            scanResult = 11;
                            //反馈电芯ocv检测结果,这里不用再进行检测，只要码没问题就可以了
                            boolean b = OCVResultFeedBack(thoroughfare, device,cellCode);//对替换电芯校验
                            //四个电芯的状态
                            if (b){
@@ -142,9 +149,22 @@
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(1).build());//没有要生产的工单
                }
            }else if (Constants.RECORD_DATA.equals(tab)){//出入站
                if (Constants.ONE.equals(valueString)){//入站
                    //1:告知MES托盘已到站，请求下发进站状态
                    if (Constants.OP030.equals(device)){
                if (Constants.ONE.equals(valueString)){//入站 //1:告知MES托盘已到站，请求下发进站状态

                    //OP020 电芯挡位校验
                    if (Constants.OP020.equals(device)){
                        Integer result = 11;
                        Object cellGearObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".CellGear").getValue();
                        if (ObjectUtil.isNull(cellGearObjcet)){
                            result = 16;//电芯挡位为空
                        }else{
                            String cellGear = cellGearObjcet.toString();
                            List<String> cellCodeList = readCellCodeList(thoroughfare, device);
                            result = checkCellGear(thoroughfare, device,cellCodeList,cellGear);//校验电芯挡位和组别
                        }
                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());

                    }else if (Constants.OP030.equals(device)){
                        //反馈电芯ocv检测结果
                        boolean b = OCVResultFeedBack(thoroughfare, device);//进站对4个电芯校验
                        //四个电芯的状态
@@ -161,8 +181,10 @@
                        if (ObjectUtil.isNotNull(productTypeObjcet)){
                            String productType = productTypeObjcet.toString();//产品类型
                            String materialCode = Constants.materialMap.get(productType);
                            //调用工厂MES，保存到数据库,并且将工单传给PLC
                            receivingWorkOrders(thoroughfare, device,materialCode);
                            //接收工单，保存到数据库,并且将工单传给PLC
                            CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
                                receivingWorkOrders(thoroughfare, device,materialCode);
                            });
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build());
                            log.info("写入到工位{}的RecordDataDone数据：{}",device,11);
                        }else{
@@ -218,9 +240,38 @@

                            result = savePassingStation(thoroughfare, device,cellCodeList);//保存过站
                            if(result == 21) {
                                if(Constants.OP020.contains(device)){
                                    if(!cellCode1.isEmpty()){
                                        daCellDataService.deleteDaCellDataByGbCellCode(cellCode1);
                                    }
                                    if(!cellCode2.isEmpty()){
                                        daCellDataService.deleteDaCellDataByGbCellCode(cellCode2);
                                    }
                                    if(!cellCode3.isEmpty()){
                                        daCellDataService.deleteDaCellDataByGbCellCode(cellCode3);
                                    }
                                    if(!cellCode4.isEmpty()){
                                        daCellDataService.deleteDaCellDataByGbCellCode(cellCode4);
                                    }
                                }else if(Constants.OP030.contains(device)){
                                    if(!cellCode1.isEmpty()){
                                        daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode1);
                                    }
                                    if(!cellCode2.isEmpty()){
                                        daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode2);
                                    }
                                    if(!cellCode3.isEmpty()){
                                        daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode3);
                                    }
                                    if(!cellCode4.isEmpty()) {
                                        daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode4);
                                    }
                                }
                                result = saveParamCollection(device,cellCodeList);//保存参数，发送工厂MES
                            }

                        }

                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
                        log.info("写入到工位{}的RecordDataDone数据：{}",device,result);
                    } else if (Constants.OP100_OP150.contains(device)){//人工工位
@@ -256,7 +307,7 @@
        }
    }

    public void receivingWorkOrders(String thoroughfare ,String device ,String materialCode)
    public synchronized void receivingWorkOrders(String thoroughfare ,String device ,String materialCode)
    {
        String paramProductNum = "";
        try {
@@ -275,7 +326,7 @@
                OmProductionOrdeInfo omProductionOrdeInfo = new OmProductionOrdeInfo();
                omProductionOrdeInfo.setWorkOrderNo(dataObject.getStr("productionOrderNum"));
                omProductionOrdeInfo.setProductNum(dataObject.getStr("productNum"));
                omProductionOrdeInfo.setStationCode(dataObject.getStr("stationCode"));
                omProductionOrdeInfo.setStationCode(device);
                omProductionOrdeInfo.setProductCode(dataObject.getStr("materialCode"));
                omProductionOrdeInfo.setPlanQty(Long.valueOf(dataObject.getStr("plannedQuantity")));
                omProductionOrdeInfo.setOnlineCompletionMark("0");
@@ -497,9 +548,9 @@
                    //插入参数采集表
                    daParamCollectionService.insertBatch(collectionList);

                    //如果220工位，进行报工
                    //如果220工位，进行报工,因为上层系统只支持6位，所有报工工位修改为M1P220
                    if("M1OP220".equals(device)) {
                        getWorkReportResultFeedback(moduleCode, "M1OP220", format.format(new Date()));
                        getWorkReportResultFeedback(moduleCode, "M1P220", format.format(new Date()));
                    }

                    //上传到工厂mes
@@ -735,11 +786,10 @@
                    ParentVO parentVO = new ParentVO();
                    parentVO.setStationCode(device);//工位
                    parentVO.setSiteCode("3983");

                    parentVO.setRecordId(UUID.randomUUID().toString());
                    parentVO.setTotalResult("1");
                    for (int i = 0; i < cellCodeList.size(); i++) {//循环4个电芯
                        if(!cellCodeList.get(i).isEmpty()){
                            parentVO.setRecordId(UUID.randomUUID().toString());
                            parentVO.setTotalResult("1");
                            parentVO.setProductNum(cellCodeList.get(i));//电芯码
                            //封装给工厂MES发送的childlist4
                            List<ChildVO> mesChildList = new ArrayList<>(mesChildList0);
@@ -780,6 +830,41 @@
    }

    /**
     * OP020校验电芯挡位
     * @param thoroughfare
     * @param device
     * @throws Exception
     */
    private Integer checkCellGear(String thoroughfare, String device,List<String> cellCodeList,String cellGear) throws Exception {
        Integer result = 11;

        for(int i = 0; i < cellCodeList.size(); i ++){
            Integer cellStatus = 1;
            String cellCode = cellCodeList.get(i);
            if(!cellCode.isEmpty()){
                List<DaCellData> list = daCellDataService.list(new LambdaQueryWrapper<DaCellData>()
                        .eq(DaCellData::getGbCellCode,cellCode));
                if(CollUtil.isNotEmpty(list)){
                    DaCellData daCellData = list.get(0);
                    String cellValue = daCellData.getCellValue();//数据库中电芯挡位
                    String cellSerial = daCellData.getCellSerial();//数据库中电芯组别
                    if(!cellValue.isEmpty() && cellValue.equals(cellGear)){
                        cellStatus = 1;
                    }else {
                        cellStatus = 2;
                        result = 17;//挡位校验不合格
                    }
                }else {
                    cellStatus = 2;
                    result = 17;//查不到要校验的挡位
                }
                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_"+(i+1)).value(cellStatus).build());
            }
        }
        return result;
    }

    /**
     * 030工位返回ocv测试结果
     * @param thoroughfare
     * @param device
@@ -788,21 +873,21 @@
     */
    private boolean OCVResultFeedBack(String thoroughfare, String device,String cellCode) throws Exception {
        boolean flag = true;

        List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>()
                .eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020")
                .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode));
                //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020")
                .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)
                .orderByDesc(DaTestDeviceInterfaceTemp::getCreateTime)
        );
        if (CollUtil.isNotEmpty(list)){
            DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1);
            DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0);
            if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){
                flag = true;
            }else {
                flag = false;
            }
            daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
            //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
        }else {
            flag = false;
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build());
            log.info("读取到工位{},测试设备返回的数据查询不到，电芯码为：{}",device,cellCode);
        }
        return flag;
@@ -819,42 +904,54 @@
        if (ObjectUtil.isNotNull(value1)){
            String cellCode = value1.toString();
            List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>()
                    .eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020")
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode));
                    //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020")
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)
                    .orderByDesc(DaTestDeviceInterfaceTemp::getCreateTime)
            );
            if (CollUtil.isNotEmpty(list)){
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1);
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0);
                if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(1).build());
                }else {
                    flag = false;
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build());
                }
                daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
                //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
            }else {
                flag = false;
                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(5).build());
                log.info("读取到工位{},OP020工位没有给测试结果",device);
            }
        }else {
            flag = false;
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build());
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(5).build());
            log.info("读取到工位{},PLC没有给电芯码",device);
        }
        Object value2 = miloService.readFromOpcUa(thoroughfare + "." + device + ".CellCode_2").getValue();
        if (ObjectUtil.isNotNull(value2)){
            String cellCode = value2.toString();
            List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>()
                    .eq(DaTestDeviceInterfaceTemp::getStationCode, device)
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode));
                    //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020")
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)
                    .orderByDesc(DaTestDeviceInterfaceTemp::getCreateTime)
            );
            if (CollUtil.isNotEmpty(list)){
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1);
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0);
                if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(1).build());
                }else {
                    flag = false;
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(2).build());
                }
                daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
                //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
            }else {
                flag = false;
                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(5).build());
                log.info("读取到工位{},OP020工位没有给测试结果",device);
            }
        }else {
            flag = false;
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(2).build());
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(5).build());
            log.info("读取到工位{},PLC没有给电芯码",device);
        }

@@ -862,21 +959,27 @@
        if (ObjectUtil.isNotNull(value3)){
            String cellCode = value3.toString();
            List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>()
                    .eq(DaTestDeviceInterfaceTemp::getStationCode, device)
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode));
                    //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020")
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)
                    .orderByDesc(DaTestDeviceInterfaceTemp::getCreateTime)
            );
            if (CollUtil.isNotEmpty(list)){
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1);
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0);
                if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(1).build());
                }else {
                    flag = false;
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(2).build());
                }
                daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
                //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
            }else {
                flag = false;
                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(5).build());
                log.info("读取到工位{},OP020工位没有给测试结果",device);
            }
        }else {
            flag = false;
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(2).build());
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(5).build());
            log.info("读取到工位{},PLC没有给电芯码",device);
        }

@@ -884,21 +987,27 @@
        if (ObjectUtil.isNotNull(value4)){
            String cellCode = value4.toString();
            List<DaTestDeviceInterfaceTemp> list = daTestDeviceInterfaceTempService.list(new LambdaQueryWrapper<DaTestDeviceInterfaceTemp>()
                    .eq(DaTestDeviceInterfaceTemp::getStationCode, device)
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode));
                    //.eq(DaTestDeviceInterfaceTemp::getStationCode, "M1OP020")
                    .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)
                    .orderByDesc(DaTestDeviceInterfaceTemp::getCreateTime)
            );
            if (CollUtil.isNotEmpty(list)){
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1);
                DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0);
                if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(1).build());
                }else {
                    flag = false;
                    miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(2).build());
                }
                daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
                //daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode);
            }else {
                flag = false;
                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(5).build());
                log.info("读取到工位{},OP020工位没有给测试结果",device);
            }
        }else {
            flag = false;
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(2).build());
            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(5).build());
            log.info("读取到工位{},PLC没有给电芯码",device);
        }