| | |
| | | if (ObjectUtil.isNotNull(value1)){ |
| | | String cellCode = value1.toString(); |
| | | //反馈电芯ocv检测结果 |
| | | boolean b = OCVResultFeedBack(thoroughfare, device,cellCode); |
| | | boolean b = OCVResultFeedBack(thoroughfare, device,cellCode);//对替换电芯校验 |
| | | //四个电芯的状态 |
| | | if (b){ |
| | | scanResult = 11; |
| | |
| | | //1:告知MES托盘已到站,请求下发进站状态 |
| | | if (Constants.OP030.equals(device)){ |
| | | //反馈电芯ocv检测结果 |
| | | boolean b = OCVResultFeedBack(thoroughfare, device); |
| | | boolean b = OCVResultFeedBack(thoroughfare, device);//进站对4个电芯校验 |
| | | //四个电芯的状态 |
| | | if (b){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | |
| | | Object productTypeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ProductType").getValue();//产品类型 |
| | | if (ObjectUtil.isNotNull(productTypeObjcet)){ |
| | | String productType = productTypeObjcet.toString();//产品类型 |
| | | String materialCode = Constants.materialMap.get(productType); |
| | | CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | //调用工厂MES,保存到数据库,并且将工单传给PLC (目前临时用该方法) |
| | | receivingWorkOrders(thoroughfare, device); |
| | | receivingWorkOrders(thoroughfare, device,materialCode); |
| | | }); |
| | | |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | |
| | | }else{ |
| | | result = savePassingStation(thoroughfare, device,cellCodeList);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(thoroughfare, device,cellCodeList);//保存参数,发送工厂MES |
| | | result = saveParamCollection(device,cellCodeList);//保存参数,发送工厂MES |
| | | } |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), "END"); |
| | | } else { |
| | | Integer result = 21; |
| | | Object productTypeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ProductType").getValue();//产品类型 |
| | | //Object productTypeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ProductType").getValue();//产品类型 |
| | | Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue(); |
| | | if (ObjectUtil.isNull(modulCodeObjcet)){ |
| | | result = 23; |
| | | }else{ |
| | | String moduleCode = modulCodeObjcet.toString(); |
| | | result = savePassingStation(thoroughfare, device,moduleCode);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(thoroughfare, device,moduleCode);//保存参数,发送工厂MES |
| | | Object stationStatusObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus").getValue();//站状态地址 |
| | | if (ObjectUtil.isNotNull(stationStatusObjcet)){ |
| | | String stationStatus = stationStatusObjcet.toString(); |
| | | result = savePassingStation(thoroughfare, device,moduleCode,stationStatus);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(device,moduleCode,stationStatus);//保存参数,发送工厂MES |
| | | } |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}StationStatus数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | } |
| | | |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,result); |
| | |
| | | log.error(e.getMessage()); |
| | | } |
| | | } |
| | | public void receivingWorkOrders(String thoroughfare ,String device) |
| | | { |
| | | /* public void receivingWorkOrders(String thoroughfare ,String device) { |
| | | String paramProductNum = ""; |
| | | try { |
| | | |
| | |
| | | String orderNum = orderList.get(0).getWorkOrderNo(); |
| | | //下发产品模组码 |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(productNum).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(productNum).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build()); |
| | | //miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(1).build()); |
| | | |
| | | //更新工单状态为执行中 |
| | |
| | | //将产品SN发送到前台 |
| | | productNum = "productNum,"+ productNum; |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), productNum); |
| | | }/*else{ |
| | | }*//*else{ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(2).build());//没有要生产的工单 |
| | | }*/ |
| | | }*//* |
| | | } catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | } |
| | | }*/ |
| | | |
| | | /* public void receivingWorkOrders(String thoroughfare ,String device) |
| | | public void receivingWorkOrders(String thoroughfare ,String device ,String materialCode) |
| | | { |
| | | String paramProductNum = ""; |
| | | try { |
| | | // 查询最新的工单信息 |
| | | OmProductionOrdeInfo lastOrder = omProductionOrdeInfoService.getLastOrder(); |
| | | String orderJsonString = RestfulService.getProductionWorkOrderRequest(lastOrder.getProductNum(), "M1OP100"); |
| | | |
| | | log.info("请求工厂MES工单:入参device{},materialCode:{}", device, materialCode); |
| | | String orderJsonString = RestfulService.getProductionWorkOrderRequest(lastOrder.getProductNum(), "M1OP100",materialCode); |
| | | JSONObject jsonObject = new JSONObject(orderJsonString); |
| | | // 从JSONObject中获取data对象 |
| | | JSONObject dataObject = jsonObject.getJSONObject("data"); |
| | |
| | | omProductionOrdeInfo.setWorkOrderNo(dataObject.getStr("productionOrderNum")); |
| | | omProductionOrdeInfo.setProductNum(dataObject.getStr("productNum")); |
| | | omProductionOrdeInfo.setStationCode(dataObject.getStr("stationCode")); |
| | | omProductionOrdeInfo.setMaterialCode(dataObject.getStr("materialCode")); |
| | | omProductionOrdeInfo.setProductCode(dataObject.getStr("materialCode")); |
| | | omProductionOrdeInfo.setPlanQty(Long.valueOf(dataObject.getStr("plannedQuantity"))); |
| | | omProductionOrdeInfo.setOnlineCompletionMark("0"); |
| | | omProductionOrdeInfo.setSfResult("0"); |
| | | omProductionOrdeInfo.setProductCode(dataObject.getStr("model")); |
| | | omProductionOrdeInfo.setProductModel(dataObject.getStr("model")); |
| | | omProductionOrdeInfo.setCreateTime(new Date()); |
| | | omProductionOrdeInfo.setCreateUser("工厂MES"); |
| | | omProductionOrdeInfoService.save(omProductionOrdeInfo); |
| | |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), dataObject.getStr("productNum")); |
| | | |
| | | //写PLC |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".MES_ModuleCode").value(dataObject.getStr("productNum")).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".MES_WorkOrderNumber").value(dataObject.getStr("productionOrderNum")).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(dataObject.getStr("productNum")).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(dataObject.getStr("productionOrderNum")).build()); |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | }*/ |
| | | } |
| | | |
| | | /** |
| | | * 读取电芯码 |
| | |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param moduleCode 模组号 |
| | | * @param stationStatus 站状态 |
| | | * @return list |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer savePassingStation(String thoroughfare, String device,String moduleCode){ |
| | | private static Integer savePassingStation(String thoroughfare, String device,String moduleCode,String stationStatus){ |
| | | Integer result = 21; |
| | | |
| | | try { |
| | |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}的StartTime数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | return result; |
| | | } |
| | | |
| | | //读工站状态 |
| | | String stationStatus = Constants.PASS; |
| | | ReadWriteEntity stationStatusRead = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus");//站状态地址 |
| | | if (ObjectUtil.isNotNull(stationStatusRead.getValue())){ |
| | | String string = stationStatusRead.getValue().toString(); |
| | | if (Constants.TWO.equals(string)){ |
| | | stationStatus = Constants.UN_PASS; |
| | | } |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}StationStatus数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | return result; |
| | | } |
| | | |
| | |
| | | |
| | | /** |
| | | * 保存参数数据和发送工厂MES |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param moduleCode 模组号 |
| | | * @param stationStatus 站状态 |
| | | * @return list |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer saveParamCollection(String thoroughfare, String device,String moduleCode){ |
| | | private static Integer saveParamCollection(String device,String moduleCode,String stationStatus){ |
| | | Integer result = 21;//返回结果 |
| | | String sendMes = ""; |
| | | |
| | |
| | | paramValue = readWriteEntityList.get(i).getValue().toString();//参数值 |
| | | if("DATE".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){ |
| | | paramValue = format.parse(TimeUtil.test(TimeUtil.stringProcessing(paramValue))).toString(); |
| | | }else if("MODEL".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){ |
| | | paramValue = Constants.materialMap.get(paramValue); |
| | | } |
| | | } |
| | | daParamCollection.setParamValue(paramValue);//参数值 |
| | |
| | | CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | //插入参数采集表 |
| | | daParamCollectionService.insertBatch(collectionList); |
| | | |
| | | //如果220工位,进行报工 |
| | | if("M1OP220".equals(device)) { |
| | | RestfulService.getWorkReportResultFeedback(moduleCode, "M1OP220", format.format(new Date())); |
| | | } |
| | | |
| | | //上传到工厂mes |
| | | ParentVO parentVO = new ParentVO(); |
| | | parentVO.setStationCode(device);//工位 |
| | | parentVO.setSiteCode("3983"); |
| | | |
| | | parentVO.setRecordId(UUID.randomUUID().toString()); |
| | | parentVO.setTotalResult("1"); |
| | | if("2".equals(stationStatus)){//工站状态 |
| | | parentVO.setTotalResult("0"); |
| | | }else { |
| | | parentVO.setTotalResult("1"); |
| | | } |
| | | parentVO.setProductNum(moduleCode); |
| | | |
| | | //添加基础数据 |
| | | List<ChildVO> basicList = getCollectParamBasicData(device); |
| | | mesList.addAll(basicList); |
| | | |
| | | parentVO.setCheckList(mesList); |
| | | |
| | | log.info("执行工厂MES方法start,工位号{} 传入数据:{}",device ,parentVO); |
| | | HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_GET_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | log.info("执行工厂MES方法end,工位号{} 返回数据:{}",device,execute.body()); |
| | | |
| | | }); |
| | |
| | | |
| | | /** |
| | | * 保存参数数据和发送工厂MES |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param cellCodeList 电芯码集合 |
| | | * @return list |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer saveParamCollection(String thoroughfare, String device,List<String> cellCodeList){ |
| | | private static Integer saveParamCollection(String device,List<String> cellCodeList){ |
| | | Integer result = 21;//返回结果 |
| | | List<ChildVO> mesChildList1 = new ArrayList<>();//封装给工厂MES发送的childlist1 |
| | | List<ChildVO> mesChildList2 = new ArrayList<>();//封装给工厂MES发送的childlist2 |
| | |
| | | break; |
| | | |
| | | } |
| | | |
| | | //添加基础数据 |
| | | List<ChildVO> basicList = getCollectParamBasicData(device); |
| | | mesChildList.addAll(basicList); |
| | | |
| | | parentVO.setCheckList(mesChildList);//参数 |
| | | //CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | log.info("执行工厂MES方法start,传入数据:{}",parentVO); |
| | | HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_GET_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | log.info("执行工厂MES方法end,返回数据:{}",execute.body()); |
| | | } |
| | | } |
| | |
| | | return flag; |
| | | } |
| | | |
| | | /** |
| | | * AMES报工结果回传 |
| | | * @param productNum |
| | | * @param stationCode |
| | | * @param confirmTime |
| | | * @return |
| | | */ |
| | | //{"code":"success","data":{"productNum":"LCV123456P0600036","stationCode":"1HZ01","resultCode":"S","resultText":"报工成功"},"message":"API调用成功"} |
| | | public static String getWorkReportResultFeedback(String productNum,String stationCode,String confirmTime) |
| | | { |
| | | String result = ""; |
| | | try { |
| | | String url = Constants.FACTORY_EMS_UAT_GET_RUL + "workReportResultFeedback?siteCode="+Constants.FACTORY_EMS_SITE_CODE+"&stationCode="+stationCode+"&productNum="+productNum+"&confirmTime="+confirmTime; |
| | | HttpResponse response = HttpRequest.get(url).execute(); |
| | | HttpRequest httpRequest = HttpRequest.get(url); |
| | | result = response.body(); |
| | | }catch (Exception e){ |
| | | throw new RuntimeException(e); |
| | | }finally { |
| | | return result; |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 获取采集参数基础数据 |
| | | * @param stationCode |
| | | * @return list |
| | | */ |
| | | public static List<ChildVO> getCollectParamBasicData(String stationCode) { |
| | | List<ChildVO> basicList = new ArrayList<>(); |
| | | try { |
| | | //查询参数配置表 |
| | | List<DaCollectionParamConf> list = collectionParamConfService.list(new LambdaQueryWrapper<DaCollectionParamConf>() |
| | | .eq(DaCollectionParamConf::getProcessesCode, stationCode)//工位 |
| | | .eq(DaCollectionParamConf::getCollectParameterType, "BASIC")//采集参数类型 |
| | | ); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | for(DaCollectionParamConf conf:list){ |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(conf.getCollectParameterId());//参数 |
| | | childVO.setItemType(conf.getItemType()); |
| | | childVO.setItemValue(conf.getParamCentral());//参数值 |
| | | childVO.setItemText(conf.getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | basicList.add(childVO); |
| | | } |
| | | } |
| | | return basicList; |
| | | }catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | } |