修改参数采集

cl

2024-07-16 58c9d48e6a66b3db4da52b79e81dbf47c72e9cd3

 jcdm-main/src/main/java/com/jcdm/main/plcserver/sub/OPCUaSubscription.java

@@ -123,7 +123,7 @@
                        if (ObjectUtil.isNotNull(value1)){
                            String cellCode = value1.toString();
                            //反馈电芯ocv检测结果
                            boolean b = OCVResultFeedBack(thoroughfare, device,cellCode);
                            boolean b = OCVResultFeedBack(thoroughfare, device,cellCode);//对替换电芯校验
                            //四个电芯的状态
                            if (b){
                                scanResult = 11;
@@ -146,7 +146,7 @@
                    //1:告知MES托盘已到站，请求下发进站状态
                    if (Constants.OP030.equals(device)){
                        //反馈电芯ocv检测结果
                        boolean b = OCVResultFeedBack(thoroughfare, device);
                        boolean b = OCVResultFeedBack(thoroughfare, device);//进站对4个电芯校验
                        //四个电芯的状态
                        if (b){
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build());
@@ -161,17 +161,25 @@
                        if (ObjectUtil.isNotNull(productTypeObjcet)){
                            String productType = productTypeObjcet.toString();//产品类型
                            String materialCode = Constants.materialMap.get(productType);
                            CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
                                //调用工厂MES，保存到数据库,并且将工单传给PLC (目前临时用该方法）
                                receivingWorkOrders(thoroughfare, device,materialCode);
                            });

                            //调用工厂MES，保存到数据库,并且将工单传给PLC
                            receivingWorkOrders(thoroughfare, device,materialCode);
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build());
                            log.info("写入到工位{}的RecordDataDone数据：{}",device,11);
                        }else{
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
                        }

                    }else if (Constants.OP150.contains(device)){//人工工位
                        Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue();
                        if (ObjectUtil.isNull(modulCodeObjcet)){
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
                        }else{
                            String productNum = modulCodeObjcet.toString();
                            //将产品SN发送到前台
                            productNum = "productNum,"+ productNum;
                            WebSocketUsers.sendMessageToUserByText(map.get(device), productNum);
                            miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build());
                        }
                    }else if (Constants.ModuleList.contains(device)){//有模组码的工位
                        Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue();
                        if (ObjectUtil.isNull(modulCodeObjcet)){
@@ -194,12 +202,33 @@
                        Integer result = 21;
                        //读取电芯码
                        List<String> cellCodeList = readCellCodeList(thoroughfare, device);
                        if(ObjectUtil.isNull(cellCodeList) || cellCodeList.size() != 4){
                        if(ObjectUtil.isNull(cellCodeList) || cellCodeList.size() != 4 ){
                            result = 23;
                        }else{
                            String cellCode1 = cellCodeList.get(0);
                            String cellCode2 = cellCodeList.get(1);
                            String cellCode3 = cellCodeList.get(2);
                            String cellCode4 = cellCodeList.get(3);

                            if(cellCode1.isEmpty() || cellCode2.isEmpty()){
                                result = 23;
                                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
                                return;
                            }
                            if(!cellCode3.isEmpty() && cellCode4.isEmpty()){
                                result = 23;
                                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
                                return;
                            }
                            if(cellCode3.isEmpty() && !cellCode4.isEmpty()){
                                result = 23;
                                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
                                return;
                            }

                            result = savePassingStation(thoroughfare, device,cellCodeList);//保存过站
                            if(result == 21) {
                                result = saveParamCollection(thoroughfare, device,cellCodeList);//保存参数，发送工厂MES
                                result = saveParamCollection(device,cellCodeList);//保存参数，发送工厂MES
                            }
                        }
                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
@@ -214,10 +243,18 @@
                            result = 23;
                        }else{
                            String moduleCode = modulCodeObjcet.toString();
                            result = savePassingStation(thoroughfare, device,moduleCode);//保存过站
                            if(result == 21) {
                                result = saveParamCollection(thoroughfare, device,moduleCode);//保存参数，发送工厂MES
                            Object stationStatusObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus").getValue();//站状态地址
                            if (ObjectUtil.isNotNull(stationStatusObjcet)){
                                String stationStatus = stationStatusObjcet.toString();
                                result = savePassingStation(thoroughfare, device,moduleCode,stationStatus);//保存过站
                                if(result == 21) {
                                    result = saveParamCollection(device,moduleCode,stationStatus);//保存参数，发送工厂MES
                                }
                            }else{
                                result = 23;
                                log.info("读取到工位{}StationStatus数据：{},返回RecordDataDone的值为{}",device,"IS NULL！",result);
                            }

                        }
                        miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
                        log.info("写入到工位{}的RecordDataDone数据：{}",device,result);
@@ -228,38 +265,6 @@
            log.error(e.getMessage());
        }
    }
/*    public void receivingWorkOrders(String thoroughfare ,String device) {
        String paramProductNum = "";
        try {

            List<OmProductionOrdeInfo> orderList = omProductionOrdeInfoService.list(new LambdaQueryWrapper<OmProductionOrdeInfo>()
                    .eq(OmProductionOrdeInfo::getOrderStatus, Constants.ONE));//工单状态

            if (CollUtil.isNotEmpty(orderList)){
                Long id = orderList.get(0).getId();
                String productNum = orderList.get(0).getProductNum();//模组码
                String orderNum = orderList.get(0).getWorkOrderNo();
                //下发产品模组码
                miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(productNum).build());
                miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build());
                //miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(1).build());

                //更新工单状态为执行中
                OmProductionOrdeInfo omProductionOrdeInfo = new OmProductionOrdeInfo();
                omProductionOrdeInfo.setId(id);
                omProductionOrdeInfo.setOrderStatus("3");
                omProductionOrdeInfoService.updateOmProductionOrdeInfo(omProductionOrdeInfo);

                //将产品SN发送到前台
                productNum = "productNum,"+ productNum;
                WebSocketUsers.sendMessageToUserByText(map.get(device), productNum);
            }*//*else{
                miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(2).build());//没有要生产的工单
            }*//*
        } catch (Exception e) {
            throw new RuntimeException(e);
        }
    }*/

    public void receivingWorkOrders(String thoroughfare ,String device ,String materialCode)
    {
@@ -267,6 +272,8 @@
        try {
            // 查询最新的工单信息
            OmProductionOrdeInfo lastOrder = omProductionOrdeInfoService.getLastOrder();

            log.info("请求工厂MES工单：入参device{},materialCode：{}", device, materialCode);
            String orderJsonString = RestfulService.getProductionWorkOrderRequest(lastOrder.getProductNum(), "M1OP100",materialCode);
            JSONObject jsonObject = new JSONObject(orderJsonString);
            // 从JSONObject中获取data对象
@@ -279,21 +286,24 @@
                omProductionOrdeInfo.setWorkOrderNo(dataObject.getStr("productionOrderNum"));
                omProductionOrdeInfo.setProductNum(dataObject.getStr("productNum"));
                omProductionOrdeInfo.setStationCode(dataObject.getStr("stationCode"));
                omProductionOrdeInfo.setMaterialCode(dataObject.getStr("materialCode"));
                omProductionOrdeInfo.setProductCode(dataObject.getStr("materialCode"));
                omProductionOrdeInfo.setPlanQty(Long.valueOf(dataObject.getStr("plannedQuantity")));
                omProductionOrdeInfo.setOnlineCompletionMark("0");
                omProductionOrdeInfo.setSfResult("0");
                omProductionOrdeInfo.setProductCode(dataObject.getStr("model"));
                omProductionOrdeInfo.setProductModel(dataObject.getStr("model"));
                omProductionOrdeInfo.setCreateTime(new Date());
                omProductionOrdeInfo.setCreateUser("工厂MES");
                omProductionOrdeInfoService.save(omProductionOrdeInfo);

                //发送给前台
                WebSocketUsers.sendMessageToUserByText(map.get(device), dataObject.getStr("productNum"));
                String productNum = dataObject.getStr("productNum");
                String orderNum = dataObject.getStr("productionOrderNum");
                //下发产品模组码
                miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(productNum).build());
                miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build());

                //写PLC
                miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(dataObject.getStr("productNum")).build());
                miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(dataObject.getStr("productionOrderNum")).build());
                //将产品SN发送到前台
                productNum = "productNum,"+ productNum;
                WebSocketUsers.sendMessageToUserByText(map.get(device), productNum);

            }
        } catch (Exception e) {
@@ -320,11 +330,11 @@
        try {
            List<ReadWriteEntity> readWriteEntityList = miloService.readFromOpcUa(readList);//电芯码
            for (ReadWriteEntity readWriteEntity : readWriteEntityList) {
                if (ObjectUtil.isNotNull(readWriteEntity.getValue()) && !"".equals(readWriteEntity.getValue().toString().trim())){
                if (ObjectUtil.isNotNull(readWriteEntity.getValue()) && !readWriteEntity.getValue().toString().trim().isEmpty()){
                    cellCodeList.add(readWriteEntity.getValue().toString());//封装电芯码
                }/*else{
                }else{
                    cellCodeList.add("");//封装电芯码
                }*/
                }
            }

        } catch (Exception e) {
@@ -339,10 +349,11 @@
     * @param thoroughfare 通道
     * @param device 工位
     * @param moduleCode 模组号
     * @param stationStatus 站状态
     * @return list
     * @throws Exception e
     */
    private static Integer savePassingStation(String thoroughfare, String device,String moduleCode){
    private static Integer savePassingStation(String thoroughfare, String device,String moduleCode,String stationStatus){
        Integer result = 21;

        try {
@@ -354,20 +365,6 @@
            }else{
                result = 23;
                log.info("读取到工位{}的StartTime数据：{},返回RecordDataDone的值为{}",device,"IS NULL！",result);
                return result;
            }

            //读工站状态
            String stationStatus = Constants.PASS;
            ReadWriteEntity stationStatusRead = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus");//站状态地址
            if (ObjectUtil.isNotNull(stationStatusRead.getValue())){
                String string = stationStatusRead.getValue().toString();
                if (Constants.TWO.equals(string)){
                    stationStatus = Constants.UN_PASS;
                }
            }else{
                result = 23;
                log.info("读取到工位{}StationStatus数据：{},返回RecordDataDone的值为{}",device,"IS NULL！",result);
                return result;
            }

@@ -452,13 +449,13 @@

    /**
     * 保存参数数据和发送工厂MES
     * @param thoroughfare 通道
     * @param device 工位
     * @param moduleCode 模组号
     * @param stationStatus 站状态
     * @return list
     * @throws Exception e
     */
    private static Integer saveParamCollection(String thoroughfare, String device,String moduleCode){
    private static Integer saveParamCollection(String device,String moduleCode,String stationStatus){
        Integer result = 21;//返回结果
        String sendMes = "";

@@ -486,6 +483,8 @@
                        paramValue = readWriteEntityList.get(i).getValue().toString();//参数值
                        if("DATE".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){
                            paramValue = format.parse(TimeUtil.test(TimeUtil.stringProcessing(paramValue))).toString();
                        }else if("MODEL".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){
                            paramValue = Constants.materialMap.get(paramValue);
                        }
                    }
                    daParamCollection.setParamValue(paramValue);//参数值
@@ -507,14 +506,29 @@
                CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
                    //插入参数采集表
                    daParamCollectionService.insertBatch(collectionList);

                    //如果220工位，进行报工
                    if("M1OP220".equals(device)) {
                        RestfulService.getWorkReportResultFeedback(moduleCode, "M1OP220", format.format(new Date()));
                    }

                    //上传到工厂mes
                    ParentVO parentVO = new ParentVO();
                    parentVO.setStationCode(device);//工位
                    parentVO.setSiteCode("3983");

                    parentVO.setRecordId(UUID.randomUUID().toString());
                    parentVO.setTotalResult("1");
                    if("2".equals(stationStatus)){//工站状态
                        parentVO.setTotalResult("0");
                    }else {
                        parentVO.setTotalResult("1");
                    }
                    parentVO.setProductNum(moduleCode);

                    //添加基础数据
                    List<ChildVO> basicList = getCollectParamBasicData(device);
                    mesList.addAll(basicList);

                    parentVO.setCheckList(mesList);

                    log.info("执行工厂MES方法start，工位号{} 传入数据：{}",device ,parentVO);
@@ -531,13 +545,12 @@

    /**
     * 保存参数数据和发送工厂MES
     * @param thoroughfare 通道
     * @param device 工位
     * @param cellCodeList 电芯码集合
     * @return list
     * @throws Exception e
     */
    private static Integer saveParamCollection(String thoroughfare, String device,List<String> cellCodeList){
    private static Integer saveParamCollection(String device,List<String> cellCodeList){
        Integer result = 21;//返回结果
        List<ChildVO> mesChildList1 = new ArrayList<>();//封装给工厂MES发送的childlist1
        List<ChildVO> mesChildList2 = new ArrayList<>();//封装给工厂MES发送的childlist2
@@ -755,6 +768,11 @@
                                    break;

                            }

                            //添加基础数据
                            List<ChildVO> basicList = getCollectParamBasicData(device);
                            mesChildList.addAll(basicList);

                            parentVO.setCheckList(mesChildList);//参数
                            //CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
                            log.info("执行工厂MES方法start，传入数据：{}",parentVO);
@@ -898,5 +916,61 @@
        return flag;
    }

    /**
     * AMES报工结果回传
     * @param productNum
     * @param stationCode
     * @param confirmTime
     * @return
     */
    //{"code":"success","data":{"productNum":"LCV123456P0600036","stationCode":"1HZ01","resultCode":"S","resultText":"报工成功"},"message":"API调用成功"}
    public static String getWorkReportResultFeedback(String productNum,String stationCode,String confirmTime)
    {
        String result = "";
        try {
            String url = Constants.FACTORY_EMS_UAT_GET_RUL + "workReportResultFeedback?siteCode="+Constants.FACTORY_EMS_SITE_CODE+"&stationCode="+stationCode+"&productNum="+productNum+"&confirmTime="+confirmTime;
            HttpResponse response = HttpRequest.get(url).execute();
            HttpRequest httpRequest = HttpRequest.get(url);
            result =  response.body();
        }catch (Exception e){
            throw new RuntimeException(e);
        }finally {
            return result;
        }
    }


    /**
     * 获取采集参数基础数据
     * @param stationCode
     * @return list
     */
    public static List<ChildVO> getCollectParamBasicData(String stationCode) {
        List<ChildVO> basicList = new ArrayList<>();
        try {
            //查询参数配置表
            List<DaCollectionParamConf> list = collectionParamConfService.list(new LambdaQueryWrapper<DaCollectionParamConf>()
                    .eq(DaCollectionParamConf::getProcessesCode, stationCode)//工位
                    .eq(DaCollectionParamConf::getCollectParameterType, "BASIC")//采集参数类型
            );
            if (CollUtil.isNotEmpty(list)){
                for(DaCollectionParamConf conf:list){
                    ChildVO childVO = new ChildVO();
                    childVO.setItemCode(conf.getCollectParameterId());//参数
                    childVO.setItemType(conf.getItemType());
                    childVO.setItemValue(conf.getParamCentral());//参数值
                    childVO.setItemText(conf.getCollectParameterName());
                    childVO.setCheckResult("1");
                    childVO.setCheckTime(format.format(new Date()));
                    basicList.add(childVO);
                }
            }
            return basicList;
        }catch (Exception e) {
            throw new RuntimeException(e);
        }
    }



}