| | |
| | | |
| | | public static IDaTestDeviceInterfaceTempService daTestDeviceInterfaceTempService; |
| | | |
| | | @Value("${orderLineUrl}") |
| | | private static String orderLineUrl; |
| | | /* @Value("${orderLineUrl}") |
| | | private static String orderLineUrl;*/ |
| | | |
| | | public OPCUaSubscription(MiloService miloService, |
| | | IDaPassingStationCollectionService daPassingStationCollectionService, |
| | |
| | | String device = nodes[1];//设备 |
| | | String tab = nodes[2];//标记 |
| | | String valueString = value.toString();//地址值 |
| | | if (Constants.RECORD_CHECK_CODE.equals(tab)){//电芯校验 |
| | | if (Constants.ONE.equals(valueString)){ |
| | | Integer scanResult = 11; |
| | | if (Constants.OP010.equals(device)){ |
| | | //OP010工位电芯条码校验||OP030工位电芯条码校验 |
| | | Object value1 = miloService.readFromOpcUa(thoroughfare + "." + device + ".Scaner").getValue(); |
| | | if (ObjectUtil.isNotNull(value1)){ |
| | | String keyCode = value1.toString(); |
| | | log.info("读取到工位{}的Scaner数据:{}",device,keyCode); |
| | | //仅校验长度是否合格 |
| | | |
| | | CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | subHandle(thoroughfare,device,tab,valueString); |
| | | }); |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | log.error(e.getMessage()); |
| | | } |
| | | } |
| | | |
| | | public void subHandle(String thoroughfare,String device,String tab,String valueString){ |
| | | try{ |
| | | if (Constants.RECORD_CHECK_CODE.equals(tab)){//电芯校验 |
| | | if (Constants.ONE.equals(valueString)){ |
| | | Integer scanResult = 11; |
| | | if (Constants.OP010.equals(device)){ |
| | | //OP010工位电芯条码校验||OP030工位电芯条码校验 |
| | | Object value1 = miloService.readFromOpcUa(thoroughfare + "." + device + ".Scaner").getValue(); |
| | | if (ObjectUtil.isNotNull(value1)){ |
| | | String keyCode = value1.toString(); |
| | | log.info("读取到工位{}的Scaner数据:{}",device,keyCode); |
| | | //仅校验长度是否合格 |
| | | // List<KeyCodeCheck> collect = keyCodeCheckService.list().stream().filter(x -> x.getKeyCode().contains(keyCode)).collect(Collectors.toList()); |
| | | // if (CollUtil.isNotEmpty(collect)){ |
| | | // scanResult = 11; |
| | | // } |
| | | } |
| | | }else if(Constants.OP030.equals(device)){ |
| | | Object value1 = miloService.readFromOpcUa(thoroughfare + "." + device + ".Scaner").getValue(); |
| | | if (ObjectUtil.isNotNull(value1)){ |
| | | String cellCode = value1.toString(); |
| | | //反馈电芯ocv检测结果 |
| | | boolean b = OCVResultFeedBack(thoroughfare, device,cellCode); |
| | | //四个电芯的状态 |
| | | if (b){ |
| | | scanResult = 11; |
| | | }else { |
| | | scanResult = 12; |
| | | } |
| | | } |
| | | }else if(Constants.OP030.equals(device)){ |
| | | Object value1 = miloService.readFromOpcUa(thoroughfare + "." + device + ".Scaner").getValue(); |
| | | if (ObjectUtil.isNotNull(value1)){ |
| | | String cellCode = value1.toString(); |
| | | //反馈电芯ocv检测结果 |
| | | boolean b = OCVResultFeedBack(thoroughfare, device,cellCode);//对替换电芯校验 |
| | | //四个电芯的状态 |
| | | if (b){ |
| | | scanResult = 11; |
| | | }else { |
| | | scanResult = 12; |
| | | } |
| | | |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ScanerResult1").value(scanResult).build()); |
| | | log.info("写入到工位{}的ScanerResult1数据:{}",device,scanResult); |
| | | } |
| | | }else if (Constants.RECORD_SN.equals(tab)){//求下发模组码请9 |
| | | if (Constants.ONE.equals(valueString)){ |
| | | /*if (Constants.OP100_1.equals(device) || Constants.OP100_2.equals(device) ){ |
| | | //查询要生产的工单 |
| | | List<OmProductionOrdeInfo> orderList = omProductionOrdeInfoService.list(new LambdaQueryWrapper<OmProductionOrdeInfo>() |
| | | .eq(OmProductionOrdeInfo::getOrderStatus, Constants.ONE));//工单状态 |
| | | |
| | | if (CollUtil.isNotEmpty(orderList)){ |
| | | Long id = orderList.get(0).getId(); |
| | | String productNum = orderList.get(0).getProductNum();//模组码 |
| | | //下发产品模组码 |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".MES_ModuleCode").value(productNum).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".MES_WorkOrderNumber").value(productNum).build()); |
| | | //miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".MES_ProductType").value(productNum).build()); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(1).build()); |
| | | |
| | | //更新工单状态为执行中 |
| | | OmProductionOrdeInfo omProductionOrdeInfo = new OmProductionOrdeInfo(); |
| | | omProductionOrdeInfo.setId(id); |
| | | omProductionOrdeInfo.setOrderStatus("3"); |
| | | omProductionOrdeInfoService.updateOmProductionOrdeInfo(omProductionOrdeInfo); |
| | | |
| | | //将产品SN发送到前台 |
| | | productNum = "productNum,"+ productNum; |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), productNum); |
| | | }else{ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(2).build());//没有要生产的工单 |
| | | } |
| | | }*/ |
| | | |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(1).build());//没有要生产的工单 |
| | | } |
| | | }else if (Constants.RECORD_DATA.equals(tab)){//出入站 |
| | | if (Constants.ONE.equals(valueString)){//入站 |
| | | //1:告知MES托盘已到站,请求下发进站状态 |
| | | if (Constants.OP030.equals(device)){ |
| | | //反馈电芯ocv检测结果 |
| | | boolean b = OCVResultFeedBack(thoroughfare, device); |
| | | //四个电芯的状态 |
| | | if (b){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,11); |
| | | }else { |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,12); |
| | | } |
| | | } else if(Constants.OP100_1.equals(device) || Constants.OP100_2.equals(device)){ |
| | | //1、进站PLC给产品类型,MES读取产品类型 |
| | | ReadWriteEntity productTypeRead = miloService.readFromOpcUa(thoroughfare + "." + device + ".MES_ProductType");//产品类型 |
| | | if (ObjectUtil.isNotNull(productTypeRead.getValue())){ |
| | | String productType = productTypeRead.getValue().toString(); |
| | | |
| | | CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | //调用工厂MES,保存到数据库,并且将工单传给PLC |
| | | receivingWorkOrders(thoroughfare, device); |
| | | }); |
| | | |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,11); |
| | | |
| | | }else{ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | } |
| | | |
| | | }else { |
| | | scanResult = 12; |
| | | } |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ScanerResult1").value(scanResult).build()); |
| | | log.info("写入到工位{}的ScanerResult1数据:{}",device,scanResult); |
| | | } |
| | | }else if (Constants.RECORD_SN.equals(tab)){//求下发模组码请9 |
| | | if (Constants.ONE.equals(valueString)){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(1).build());//没有要生产的工单 |
| | | } |
| | | }else if (Constants.RECORD_DATA.equals(tab)){//出入站 |
| | | if (Constants.ONE.equals(valueString)){//入站 |
| | | //1:告知MES托盘已到站,请求下发进站状态 |
| | | if (Constants.OP030.equals(device)){ |
| | | //反馈电芯ocv检测结果 |
| | | boolean b = OCVResultFeedBack(thoroughfare, device);//进站对4个电芯校验 |
| | | //四个电芯的状态 |
| | | if (b){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,11); |
| | | }else { |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,12); |
| | | } |
| | | }else if (Constants.TWO.equals(valueString)){//出站 |
| | | //分段010-065段 |
| | | if (Constants.OP010.equals(device)){ |
| | | //010工位无过站记录,只给放行信号 |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(21).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,21); |
| | | }else if (Constants.OP020_OP065.contains(device)){ |
| | | Integer result = 21; |
| | | //读取电芯码 |
| | | List<String> cellCodeList = readCellCodeList(thoroughfare, device); |
| | | if(ObjectUtil.isNull(cellCodeList) || cellCodeList.size() != 4){ |
| | | result = 23; |
| | | }else{ |
| | | result = savePassingStation(thoroughfare, device,cellCodeList);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(thoroughfare, device,cellCodeList);//保存参数,发送工厂MES |
| | | } |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,result); |
| | | } else if (Constants.OP100_1.equals(device) || Constants.OP100_2.equals(device)){ |
| | | } else if(Constants.OP100_1.equals(device) || Constants.OP100_2.equals(device)){ |
| | | //1、进站PLC给产品类型,MES读取产品类型 |
| | | Object productTypeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ProductType").getValue();//产品类型 |
| | | if (ObjectUtil.isNotNull(productTypeObjcet)){ |
| | | String productType = productTypeObjcet.toString();//产品类型 |
| | | String materialCode = Constants.materialMap.get(productType); |
| | | //调用工厂MES,保存到数据库,并且将工单传给PLC |
| | | receivingWorkOrders(thoroughfare, device,materialCode); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,11); |
| | | }else{ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | } |
| | | |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), "END"); |
| | | } else { |
| | | Integer result = 21; |
| | | Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue(); |
| | | if (ObjectUtil.isNull(modulCodeObjcet) && modulCodeObjcet.toString().trim().isEmpty()){ |
| | | result = 23; |
| | | }else{ |
| | | String moduleCode = modulCodeObjcet.toString(); |
| | | result = savePassingStation(thoroughfare, device,moduleCode);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(thoroughfare, device,moduleCode);//保存参数,发送工厂MES |
| | | } |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,result); |
| | | }else if (Constants.OP150.contains(device)){//人工工位 |
| | | Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue(); |
| | | if (ObjectUtil.isNull(modulCodeObjcet)){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | }else{ |
| | | String productNum = modulCodeObjcet.toString(); |
| | | //将产品SN发送到前台 |
| | | productNum = "productNum,"+ productNum; |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), productNum); |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | } |
| | | }else if (Constants.ModuleList.contains(device)){//有模组码的工位 |
| | | Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue(); |
| | | if (ObjectUtil.isNull(modulCodeObjcet)){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build()); |
| | | }else{ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | } |
| | | } |
| | | } /*else if (Constants.RECORD_CHECK_CODE_1.equals(tab)) { |
| | | if (Constants.OP100_1.equals(device)){ |
| | | //钢带条码校验--发送给工厂mes |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ScanerResult11").value(11).build()); |
| | | } else if (Constants.OP100_2.equals(device)) { |
| | | //PET带条码校验--发送给工厂mes |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ScanerResult12").value(11).build()); |
| | | else { |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,11); |
| | | } |
| | | }*/ |
| | | }else if (Constants.TWO.equals(valueString)){//出站 |
| | | //分段010-065段 |
| | | if (Constants.OP010.equals(device)){ |
| | | //010工位无过站记录,只给放行信号 |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(21).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,21); |
| | | }else if (Constants.OP020_OP090.contains(device)){ |
| | | Integer result = 21; |
| | | //读取电芯码 |
| | | List<String> cellCodeList = readCellCodeList(thoroughfare, device); |
| | | if(ObjectUtil.isNull(cellCodeList) || cellCodeList.size() != 4 ){ |
| | | result = 23; |
| | | }else{ |
| | | |
| | | String cellCode1 = cellCodeList.get(0); |
| | | String cellCode2 = cellCodeList.get(1); |
| | | String cellCode3 = cellCodeList.get(2); |
| | | String cellCode4 = cellCodeList.get(3); |
| | | if ((!cellCode1.isEmpty() && cellCode2.isEmpty()) || (cellCode1.isEmpty() && !cellCode2.isEmpty()) |
| | | || (!cellCode3.isEmpty() && cellCode4.isEmpty()) || (!cellCode4.isEmpty() && cellCode3.isEmpty())) { |
| | | result = 23; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | return; |
| | | } |
| | | |
| | | result = savePassingStation(thoroughfare, device,cellCodeList);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(device,cellCodeList);//保存参数,发送工厂MES |
| | | } |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,result); |
| | | } else if (Constants.OP100_OP150.contains(device)){//人工工位 |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), "END"); |
| | | } else { |
| | | Integer result = 21; |
| | | //Object productTypeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ProductType").getValue();//产品类型 |
| | | Object modulCodeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ModuleCode").getValue(); |
| | | if (ObjectUtil.isNull(modulCodeObjcet)){ |
| | | result = 23; |
| | | }else{ |
| | | String moduleCode = modulCodeObjcet.toString(); |
| | | Object stationStatusObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus").getValue();//站状态地址 |
| | | if (ObjectUtil.isNotNull(stationStatusObjcet)){ |
| | | String stationStatus = stationStatusObjcet.toString(); |
| | | result = savePassingStation(thoroughfare, device,moduleCode,stationStatus);//保存过站 |
| | | if(result == 21) { |
| | | result = saveParamCollection(device,moduleCode,stationStatus);//保存参数,发送工厂MES |
| | | } |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}StationStatus数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | } |
| | | |
| | | } |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build()); |
| | | log.info("写入到工位{}的RecordDataDone数据:{}",device,result); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | }catch (Exception e) { |
| | | log.error(e.getMessage()); |
| | | System.out.println(e.getMessage()); |
| | | log.info(e.getMessage()); |
| | | } |
| | | } |
| | | |
| | | |
| | | public void receivingWorkOrders(String thoroughfare ,String device) |
| | | public void receivingWorkOrders(String thoroughfare ,String device ,String materialCode) |
| | | { |
| | | String paramProductNum = ""; |
| | | try { |
| | | // 查询最新的工单信息 |
| | | List<OmProductionOrdeInfo> list = omProductionOrdeInfoService.list(new LambdaQueryWrapper<OmProductionOrdeInfo>().orderByAsc(OmProductionOrdeInfo::getCreateTime)); |
| | | if(list.size() > 0){ |
| | | paramProductNum = list.get(list.size()-1).getProductNum(); |
| | | } |
| | | String orderJsonString = RestfulService.getProductionWorkOrderRequest(paramProductNum, "OP230"); |
| | | OmProductionOrdeInfo lastOrder = omProductionOrdeInfoService.getLastOrder(); |
| | | |
| | | log.info("请求工厂MES工单:入参device{},materialCode:{}", device, materialCode); |
| | | String orderJsonString = RestfulService.getProductionWorkOrderRequest(lastOrder.getProductNum(), "M1OP100",materialCode); |
| | | JSONObject jsonObject = new JSONObject(orderJsonString); |
| | | // 从JSONObject中获取data对象 |
| | | JSONObject dataObject = jsonObject.getJSONObject("data"); |
| | |
| | | omProductionOrdeInfo.setWorkOrderNo(dataObject.getStr("productionOrderNum")); |
| | | omProductionOrdeInfo.setProductNum(dataObject.getStr("productNum")); |
| | | omProductionOrdeInfo.setStationCode(dataObject.getStr("stationCode")); |
| | | omProductionOrdeInfo.setMaterialCode(dataObject.getStr("materialCode")); |
| | | omProductionOrdeInfo.setProductCode(dataObject.getStr("materialCode")); |
| | | omProductionOrdeInfo.setPlanQty(Long.valueOf(dataObject.getStr("plannedQuantity"))); |
| | | omProductionOrdeInfo.setOnlineCompletionMark("0"); |
| | | omProductionOrdeInfo.setSfResult("0"); |
| | | omProductionOrdeInfo.setProductCode(dataObject.getStr("model")); |
| | | omProductionOrdeInfo.setProductModel(dataObject.getStr("model")); |
| | | omProductionOrdeInfo.setCreateTime(new Date()); |
| | | omProductionOrdeInfo.setCreateUser("工厂MES"); |
| | | omProductionOrdeInfoService.save(omProductionOrdeInfo); |
| | | |
| | | //发送给前台 |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), dataObject.getStr("productNum")); |
| | | String productNum = dataObject.getStr("productNum"); |
| | | String orderNum = dataObject.getStr("productionOrderNum"); |
| | | //下发产品模组码 |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".ModuleCode").value(productNum).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build()); |
| | | |
| | | //写PLC |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".MES_ModuleCode").value(dataObject.getStr("productNum")).build()); |
| | | miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".MES_WorkOrderNumber").value(dataObject.getStr("productionOrderNum")).build()); |
| | | //将产品SN发送到前台 |
| | | productNum = "productNum,"+ productNum; |
| | | WebSocketUsers.sendMessageToUserByText(map.get(device), productNum); |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | try { |
| | | List<ReadWriteEntity> readWriteEntityList = miloService.readFromOpcUa(readList);//电芯码 |
| | | for (ReadWriteEntity readWriteEntity : readWriteEntityList) { |
| | | if (ObjectUtil.isNotNull(readWriteEntity.getValue()) && !"".equals(readWriteEntity.getValue().toString().trim())){ |
| | | if (ObjectUtil.isNotNull(readWriteEntity.getValue()) && !readWriteEntity.getValue().toString().trim().isEmpty()){ |
| | | cellCodeList.add(readWriteEntity.getValue().toString());//封装电芯码 |
| | | }else{ |
| | | cellCodeList.add("");//封装电芯码 |
| | |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param moduleCode 模组号 |
| | | * @param stationStatus 站状态 |
| | | * @return list |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer savePassingStation(String thoroughfare, String device,String moduleCode){ |
| | | private static Integer savePassingStation(String thoroughfare, String device,String moduleCode,String stationStatus){ |
| | | Integer result = 21; |
| | | |
| | | try { |
| | |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}的StartTime数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | return result; |
| | | } |
| | | |
| | | //读工站状态 |
| | | String stationStatus = Constants.PASS; |
| | | ReadWriteEntity stationStatusRead = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus");//站状态地址 |
| | | if (ObjectUtil.isNotNull(stationStatusRead.getValue())){ |
| | | String string = stationStatusRead.getValue().toString(); |
| | | if (Constants.TWO.equals(string)){ |
| | | stationStatus = Constants.UN_PASS; |
| | | } |
| | | }else{ |
| | | result = 23; |
| | | log.info("读取到工位{}StationStatus数据:{},返回RecordDataDone的值为{}",device,"IS NULL!",result); |
| | | return result; |
| | | } |
| | | |
| | |
| | | |
| | | /** |
| | | * 保存参数数据和发送工厂MES |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param moduleCode 模组号 |
| | | * @param stationStatus 站状态 |
| | | * @return list |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer saveParamCollection(String thoroughfare, String device,String moduleCode){ |
| | | private static Integer saveParamCollection(String device,String moduleCode,String stationStatus){ |
| | | Integer result = 21;//返回结果 |
| | | String sendMes = ""; |
| | | |
| | |
| | | String paramValue = ""; |
| | | if (ObjectUtil.isNotNull(readWriteEntityList.get(i).getValue())){ |
| | | paramValue = readWriteEntityList.get(i).getValue().toString();//参数值 |
| | | if("DATE".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){ |
| | | paramValue = format.parse(TimeUtil.test(TimeUtil.stringProcessing(paramValue))).toString(); |
| | | }else if("MODEL".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){ |
| | | paramValue = Constants.materialMap.get(paramValue); |
| | | } |
| | | } |
| | | daParamCollection.setParamValue(paramValue);//参数值 |
| | | daParamCollection.setLocationCode(device);//工位 |
| | |
| | | childVO.setItemValue(paramValue);//参数值 |
| | | childVO.setItemText(list.get(i).getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(new Date().toString()); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | mesList.add(childVO); |
| | | } |
| | | |
| | | CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | //插入参数采集表 |
| | | daParamCollectionService.insertBatch(collectionList); |
| | | |
| | | //如果220工位,进行报工 |
| | | if("M1OP220".equals(device)) { |
| | | getWorkReportResultFeedback(moduleCode, "M1OP220", format.format(new Date())); |
| | | } |
| | | |
| | | //上传到工厂mes |
| | | ParentVO parentVO = new ParentVO(); |
| | | parentVO.setStationCode(device);//工位 |
| | | parentVO.setSiteCode("3983"); |
| | | |
| | | parentVO.setRecordId(UUID.randomUUID().toString()); |
| | | parentVO.setTotalResult("1"); |
| | | if("2".equals(stationStatus)){//工站状态 |
| | | parentVO.setTotalResult("0"); |
| | | }else { |
| | | parentVO.setTotalResult("1"); |
| | | } |
| | | parentVO.setProductNum(moduleCode); |
| | | |
| | | //添加基础数据 |
| | | List<ChildVO> basicList = getCollectParamBasicData(device,moduleCode); |
| | | mesList.addAll(basicList); |
| | | |
| | | parentVO.setCheckList(mesList); |
| | | |
| | | log.info("执行工厂MES方法start,传入数据:{}",parentVO); |
| | | HttpResponse execute = HttpRequest.post(orderLineUrl).body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | log.info("执行工厂MES方法end,返回数据:{}",execute.body()); |
| | | log.info("执行工厂MES方法start,工位号{} 传入数据:{}",device ,parentVO); |
| | | HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_GET_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | log.info("执行工厂MES方法end,工位号{} 返回数据:{}",device,execute.body()); |
| | | |
| | | }); |
| | | } |
| | |
| | | |
| | | /** |
| | | * 保存参数数据和发送工厂MES |
| | | * @param thoroughfare 通道 |
| | | * @param device 工位 |
| | | * @param cellCodeList 电芯码集合 |
| | | * @return list |
| | | * @throws Exception e |
| | | */ |
| | | private static Integer saveParamCollection(String thoroughfare, String device,List<String> cellCodeList){ |
| | | private static Integer saveParamCollection(String device,List<String> cellCodeList){ |
| | | Integer result = 21;//返回结果 |
| | | List<ChildVO> mesChildList1 = new ArrayList<>();//封装给工厂MES发送的childlist1 |
| | | List<ChildVO> mesChildList2 = new ArrayList<>();//封装给工厂MES发送的childlist2 |
| | |
| | | |
| | | //发送给工厂mes参数封装 |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(confColl1.get(i).getCollectParameterName());//参数 |
| | | childVO.setItemCode(confColl1.get(i).getCollectParameterId());//参数 |
| | | childVO.setItemType(confColl1.get(i).getItemType()); |
| | | childVO.setItemValue(paramValue);//参数值 |
| | | childVO.setItemText(confColl1.get(i).getParameterSetName()); |
| | | childVO.setItemText(confColl1.get(i).getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(new Date().toString()); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | mesChildList1.add(childVO); |
| | | } |
| | | |
| | |
| | | |
| | | //发送给工厂mes参数封装 |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(confColl2.get(i).getCollectParameterName());//参数 |
| | | childVO.setItemCode(confColl2.get(i).getCollectParameterId());//参数 |
| | | childVO.setItemType(confColl2.get(i).getItemType()); |
| | | childVO.setItemValue(paramValue);//参数值 |
| | | childVO.setItemText(confColl2.get(i).getParameterSetName()); |
| | | childVO.setItemText(confColl2.get(i).getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(new Date().toString()); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | mesChildList2.add(childVO); |
| | | } |
| | | } |
| | |
| | | |
| | | //发送给工厂mes参数封装 |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(confColl3.get(i).getCollectParameterName());//参数 |
| | | childVO.setItemCode(confColl3.get(i).getCollectParameterId());//参数 |
| | | childVO.setItemType(confColl3.get(i).getItemType()); |
| | | childVO.setItemValue(paramValue);//参数值 |
| | | childVO.setItemText(confColl3.get(i).getParameterSetName()); |
| | | childVO.setItemText(confColl3.get(i).getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(new Date().toString()); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | mesChildList3.add(childVO); |
| | | } |
| | | } |
| | |
| | | |
| | | //发送给工厂mes参数封装 |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(confColl4.get(i).getCollectParameterName());//参数 |
| | | childVO.setItemCode(confColl4.get(i).getCollectParameterId());//参数 |
| | | childVO.setItemType(confColl4.get(i).getItemType()); |
| | | childVO.setItemValue(paramValue);//参数值 |
| | | childVO.setItemText(confColl4.get(i).getParameterSetName()); |
| | | childVO.setItemText(confColl4.get(i).getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(new Date().toString()); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | mesChildList4.add(childVO); |
| | | } |
| | | } |
| | |
| | | String paramValue = ""; |
| | | if (ObjectUtil.isNotNull(paramCollectionList0.get(j).getValue())) { |
| | | paramValue = paramCollectionList0.get(j).getValue().toString();//参数值 |
| | | } |
| | | if(confColl0.get(j).getCollectParameterName().contains("时间") && !"".equals(paramValue)){ |
| | | paramValue = format.parse(TimeUtil.test(TimeUtil.stringProcessing(paramValue))).toString(); |
| | | if("DATE".equals(confColl0.get(j).getCollectParameterType()) && !paramValue.isEmpty()){ |
| | | paramValue = TimeUtil.test(TimeUtil.stringProcessing(paramValue)); |
| | | } |
| | | } |
| | | daParamCollection.setParamValue(paramValue);//参数值 |
| | | daParamCollection.setLocationCode(device);//工位 |
| | |
| | | |
| | | //发送给工厂mes参数封装 |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(confColl0.get(j).getCollectParameterName());//参数 |
| | | childVO.setItemCode(confColl0.get(j).getCollectParameterId());//参数 |
| | | childVO.setItemType(confColl0.get(j).getItemType()); |
| | | childVO.setItemValue(paramValue);//参数值 |
| | | childVO.setItemText(confColl0.get(j).getParameterSetName()); |
| | | childVO.setItemText(confColl0.get(j).getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(new Date().toString()); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | mesChildList0.add(childVO); |
| | | } |
| | | } |
| | |
| | | break; |
| | | |
| | | } |
| | | |
| | | //添加基础数据 |
| | | List<ChildVO> basicList = getCollectParamBasicData(device,cellCodeList.get(i)); |
| | | mesChildList.addAll(basicList); |
| | | |
| | | parentVO.setCheckList(mesChildList);//参数 |
| | | //CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> { |
| | | log.info("执行工厂MES方法start,传入数据:{}",parentVO); |
| | | HttpResponse execute = HttpRequest.post(orderLineUrl).body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_GET_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute(); |
| | | log.info("执行工厂MES方法end,返回数据:{}",execute.body()); |
| | | } |
| | | } |
| | |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0); |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | | if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(1).build()); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempById(daTestDeviceInterfaceTemp.getId()); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | log.info("读取到工位{},测试设备返回的数据查询不到,电芯码为:{}",device,cellCode); |
| | | } |
| | | return flag; |
| | | } |
| | |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0); |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | | if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(1).build()); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempById(daTestDeviceInterfaceTemp.getId()); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_1").value(2).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | Object value2 = miloService.readFromOpcUa(thoroughfare + "." + device + ".CellCode_2").getValue(); |
| | | if (ObjectUtil.isNotNull(value2)){ |
| | |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0); |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | | if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(1).build()); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempById(daTestDeviceInterfaceTemp.getId()); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_2").value(2).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | |
| | | Object value3 = miloService.readFromOpcUa(thoroughfare + "." + device + ".CellCode_3").getValue(); |
| | |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0); |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | | if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(1).build()); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempById(daTestDeviceInterfaceTemp.getId()); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_3").value(2).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | |
| | | Object value4 = miloService.readFromOpcUa(thoroughfare + "." + device + ".CellCode_4").getValue(); |
| | |
| | | .eq(DaTestDeviceInterfaceTemp::getStationCode, device) |
| | | .eq(DaTestDeviceInterfaceTemp::getProductNum,cellCode)); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(0); |
| | | DaTestDeviceInterfaceTemp daTestDeviceInterfaceTemp = list.get(list.size()-1); |
| | | if (Constants.ONE.equals(daTestDeviceInterfaceTemp.getTotalResult())){ |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(1).build()); |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(2).build()); |
| | | } |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempById(daTestDeviceInterfaceTemp.getId()); |
| | | daTestDeviceInterfaceTempService.deleteDaTestDeviceInterfaceTempByProductNum(cellCode); |
| | | } |
| | | }else { |
| | | flag = false; |
| | | miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".CellStatus_4").value(2).build()); |
| | | log.info("读取到工位{},PLC没有给电芯码",device); |
| | | } |
| | | |
| | | return flag; |
| | | } |
| | | |
| | | /** |
| | | * AMES报工结果回传 |
| | | * @param productNum |
| | | * @param stationCode |
| | | * @param confirmTime |
| | | * @return |
| | | */ |
| | | //{"code":"success","data":{"productNum":"LCV123456P0600036","stationCode":"1HZ01","resultCode":"S","resultText":"报工成功"},"message":"API调用成功"} |
| | | public static String getWorkReportResultFeedback(String productNum,String stationCode,String confirmTime) |
| | | { |
| | | String result = ""; |
| | | try { |
| | | String url = Constants.FACTORY_EMS_UAT_GET_RUL + "workReportResultFeedback?siteCode="+Constants.FACTORY_EMS_SITE_CODE+"&stationCode="+stationCode+"&productNum="+productNum+"&confirmTime="+confirmTime; |
| | | HttpResponse response = HttpRequest.get(url).execute(); |
| | | HttpRequest httpRequest = HttpRequest.get(url); |
| | | result = response.body(); |
| | | }catch (Exception e){ |
| | | throw new RuntimeException(e); |
| | | }finally { |
| | | return result; |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 获取采集参数基础数据 |
| | | * @param stationCode |
| | | * @param sfcCode |
| | | * @return list |
| | | */ |
| | | public static List<ChildVO> getCollectParamBasicData(String stationCode,String sfcCode) { |
| | | List<ChildVO> basicList = new ArrayList<>(); |
| | | List<DaParamCollection> collectionList = new ArrayList<>(); |
| | | try { |
| | | //查询参数配置表 |
| | | List<DaCollectionParamConf> list = collectionParamConfService.list(new LambdaQueryWrapper<DaCollectionParamConf>() |
| | | .eq(DaCollectionParamConf::getProcessesCode, stationCode)//工位 |
| | | .eq(DaCollectionParamConf::getCollectParameterType, "BASIC")//采集参数类型 |
| | | ); |
| | | if (CollUtil.isNotEmpty(list)){ |
| | | for(DaCollectionParamConf conf:list){ |
| | | ChildVO childVO = new ChildVO(); |
| | | childVO.setItemCode(conf.getCollectParameterId());//参数 |
| | | childVO.setItemType(conf.getItemType()); |
| | | childVO.setItemValue(conf.getParamCentral());//参数值 |
| | | childVO.setItemText(conf.getCollectParameterName()); |
| | | childVO.setCheckResult("1"); |
| | | childVO.setCheckTime(format.format(new Date())); |
| | | basicList.add(childVO); |
| | | |
| | | DaParamCollection daParamCollection = new DaParamCollection(); |
| | | daParamCollection.setSfcCode(sfcCode);//模组码 |
| | | daParamCollection.setParamCode(conf.getCollectParameterId());//参数编码 |
| | | daParamCollection.setParamName(conf.getCollectParameterName());//参数名称 |
| | | |
| | | daParamCollection.setParamValue(conf.getParamCentral());//参数值 |
| | | daParamCollection.setLocationCode(stationCode);//工位 |
| | | daParamCollection.setCollectionTime(new Date());//采集时间 |
| | | collectionList.add(daParamCollection);//封装参数采集list |
| | | } |
| | | daParamCollectionService.insertBatch(collectionList); |
| | | } |
| | | return basicList; |
| | | }catch (Exception e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | } |