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2024-06-03 5030f3d30ccc1bd16db371c6970a48103aff9191

 jcdm-main/src/main/java/com/jcdm/main/plcserver/sub/OPCUaSubscription.java

@@ -1,6 +1,5 @@
package com.jcdm.main.plcserver.sub;


import cn.hutool.core.collection.CollUtil;
import cn.hutool.core.util.ObjectUtil;
import cn.hutool.core.util.StrUtil;
@@ -21,8 +20,9 @@
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.kangaroohy.milo.runner.subscription.SubscriptionCallback;
import com.kangaroohy.milo.service.MiloService;
import javafx.animation.Timeline;
import lombok.extern.slf4j.Slf4j;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.stereotype.Component;

import java.math.BigDecimal;
@@ -37,6 +37,7 @@
@Component
public class OPCUaSubscription implements SubscriptionCallback {

    private static final Logger logger = LoggerFactory.getLogger("sys-user");
    public static MiloService miloService;

    public IDaCollectionParamConfService collectionParamConfService;
@@ -81,9 +82,6 @@
        String ecpStr = "";//异常记录标记
        try {
            if(null != value && "1".equals(value.toString())) {
//                if (OPCElement.OP121_ZZ_CODE_CHECK.equals(identifier)){
//                    rework("2V91Y RD25D080",identifier);
//                }
                //1、检索SN号
                //2、过站参数采集
                //3、扫码枪数据回传
@@ -92,26 +90,48 @@
                List<String> collect2 = lists.stream().filter(x -> OPCElement.SAVE_DATA.equals(x.getrFunction()))
                        .map(DaOpcuaConfig::getNode).collect(Collectors.toList());
                if (collect1.contains(identifier)){
                    log.info("-------监听到,{}的CODE_CHECK的信号",identifier);
                    log.info("-------time--------------,{}",LocalDateTime.now());
                    logger.info("-------监听到,{}的CODE_CHECK的信号",identifier);
                    //logger.info("-------time--------------,{}",LocalDateTime.now());
                    //sn
                    this.SNRetrieval(identifier,value.toString());
                    if (identifier.equals(OPCElement.OP120_ZZ_CODE_CHECK) && "1".equals(value.toString())){
                        //总装上线扫码传输数据
                        log.info("-------监听到,{}的扫码枪扫码的CODE_CHECK的信号",identifier);
                        logger.info("-------监听到,{}的扫码枪扫码的CODE_CHECK的信号",identifier);
                        scannerGunMessage();
                    }
                    if (identifier.equals(OPCElement.OP060_HX_CODE_CHECK) && "1".equals(value.toString())){
                        Object SNCodeObject = miloService.readFromOpcUa("CFL4HX.OP060.Code1").getValue();
                        if (null == SNCodeObject){
                            SNCodeObject = miloService.readFromOpcUa("CFL4HX.OP060.Code").getValue();
                        }
                        if (null != SNCodeObject){
                            String XT="";
                            String CZ="";
                            String SNCode = SNCodeObject.toString();
                            DaParamCollection ParamCollection = new DaParamCollection();
                            ParamCollection.setSfcCode(SNCode);
                            List<DaParamCollection> DaParamCollectionlist=daParamCollectionService.selectDaParamCollectionList(ParamCollection);
                            List<DaParamCollection> XTParamCollection = DaParamCollectionlist.stream().filter(x -> "箱体".equals(x.getParamName())).collect(Collectors.toList());
                            if (CollUtil.isNotEmpty(XTParamCollection)){
                                DaParamCollection lastOne = XTParamCollection.get(0);
                                XT = lastOne.getParamValue();
                            }
                            List<DaParamCollection> CZParamCollection = DaParamCollectionlist.stream().filter(x -> "曲轴".equals(x.getParamName())).collect(Collectors.toList());
                            if (CollUtil.isNotEmpty(CZParamCollection)){
                                DaParamCollection lastOne = CZParamCollection.get(0);
                                CZ = lastOne.getParamValue();
                            }
                            passingStationCollectionServiceImpl.sendMessage(XT+"*"+CZ,"OP060");
                        }
                    }
                }
                if (collect2.contains(identifier)){
                    if ("1".equals(value.toString())){
                        log.info("-------监听到,{}的SAVE_REQUEST_LAST的信号",identifier);
                        log.info("-------time--------------,{}",LocalDateTime.now());
                        //save
                        logger.info("-------监听到,{}的SAVE_REQUEST_LAST的信号",identifier);
                        //logger.info("-------time--------------,{}",LocalDateTime.now());
                        this.SaveData(identifier);

                    }
                }

            }
        } catch (Exception e) {
            System.out.println(e.getMessage());
@@ -130,7 +150,7 @@
        }
        if (null != SNCodeObject){
            String SNCode = SNCodeObject.toString();
            passingStationCollectionServiceImpl.sendMessage(SNCode);
            passingStationCollectionServiceImpl.sendMessage(SNCode,"OP120");
        }
    }

@@ -141,7 +161,7 @@
            Object SNCodeObject = miloService.readFromOpcUa(parts[0] + "." + parts[1] + ".Code").getValue();
            if(null != SNCodeObject) {
                String SNCode=SNCodeObject.toString();
//                String a=passingStationCollectionServiceImpl.SelectSN(SNCode,parts[1]);
//              String a=passingStationCollectionServiceImpl.SelectSN(SNCode,parts[1]);
                String a;
                BsOrderScheduling bsOrderSchedulingQuery = new BsOrderScheduling();
                bsOrderSchedulingQuery.setEngineNo(SNCode);
@@ -175,17 +195,16 @@
                    if (CollUtil.isNotEmpty(rmRepairRecords)){
                        a = "1";
                    }

                }
                log.info("-----返回codeCheckFeed-----,{}",a);
                logger.info("-----返回codeCheckFeed-----,{}",a);
//                String a="1";
                // 1:OK可生产 2:NG不可生产 3:NG可返工 4:PC检索失败（无记录）5:PC检索失败（软件）
                if (StrUtil.isNotBlank(a)){
                    int input = Integer.parseInt(a);
                    ReadWriteEntity entity = new ReadWriteEntity(parts[0]+"."+parts[1]+".CodeCheckFeed", input);
                    log.info("-------监听到,{}的CodeCheck的信号",Node);
                    logger.info("发动机号：{},监听到{}的CodeCheck的信号",SNCode,Node);
                    miloService.writeToOpcByte(entity);
                    log.info("监听到返回codecheckfeed信号，{}",entity);
                    logger.info("监听到返回codecheckfeed信号，{}",entity);
                    //首站传输订单号
                    if (OPCElement.OP050_HX_CODE_CHECK.equals(Node)){
                        //查询订单号
@@ -197,15 +216,24 @@
                            BsOrderScheduling bsOrderScheduling1 = tempList.get(0);
                            orderNum = bsOrderScheduling1.getOrderNo();
                        }

                        ReadWriteEntity entity2 = new ReadWriteEntity(parts[0]+"."+parts[1]+".OrderNumber", orderNum);
                        miloService.writeToOpcUa(entity2);
                    }
                    //如果是返修工位需要传输返修工位号
                    if (OPCElement.OP465_ZZ_CODE_CHECK.equals(Node) || OPCElement.OP355_ZZ_CODE_CHECK.equals(Node)
                    || OPCElement.OP695_ZZ_CODE_CHECK.equals(Node) || OPCElement.OP755_ZZ_CODE_CHECK.equals(Node)){

                        rework(SNCode,Node,daPassingStationCollections,rmRepairRecords);
                    }
                    if (OPCElement.OP020_HX_CODE_CHECK.equals(Node)) {
                        //激光打码
                        String[] printcode=SNCode.split("\\s+");
                        ReadWriteEntity entity3 = new ReadWriteEntity("CFL4HX.HOP020.PrintCode1", printcode[0]);
                        OPCUaSubscription.miloService.writeToOpcUa(entity3);//写SN
                        ReadWriteEntity entity5 = new ReadWriteEntity("CFL4HX.HOP020.PrintCode2", printcode[1]);
                        OPCUaSubscription.miloService.writeToOpcUa(entity5);//写SN
                        ReadWriteEntity entity6 = new ReadWriteEntity("CFL4HX.HOP020.SNDoor", "1");
                        logger.info("发动机号{}，请求打码内容写入成功，返回SNDoor信号信号1",SNCode);
                        miloService.writeToOpcByte(entity6);
                    }
                    System.out.println(entity);

@@ -239,7 +267,7 @@
        //过站记录
//        List<DaPassingStationCollection> daPassingStationCollections = passingStationCollectionServiceImpl.selectDaPassingStationCollectionList(PassingStationCollection);

        //所有反工工位
        //所有返工工位
        List<String> collect1 = rmRepairRecords.stream().map(RmRepairRecord::getProcessesCode).collect(Collectors.toList());
        if (CollUtil.isNotEmpty(collect1)){
            //查询出所有需要返修工位的最小op块
@@ -262,11 +290,16 @@
            //获取过站记录的最大工位
            String maxCode = null;
            if (CollUtil.isNotEmpty(daPassingStationCollections)){
                DaPassingStationCollection lastOne = daPassingStationCollections.get(daPassingStationCollections.size() - 1);
                maxCode = lastOne.getLocationCode();
                List<DaPassingStationCollection> collect2 = daPassingStationCollections.stream().filter(x -> "不合格".equals(x.getOutRsSign())).collect(Collectors.toList());
                if (CollUtil.isNotEmpty(collect2)){
                    DaPassingStationCollection lastOne = collect2.get(collect2.size() - 1);
                    maxCode = lastOne.getLocationCode();
                }else {
                    DaPassingStationCollection lastOne = daPassingStationCollections.get(daPassingStationCollections.size() - 1);
                    maxCode = lastOne.getLocationCode();
                }

            }


            //所有放行工位
            List<String> passStation = new ArrayList<>();
            //所有生产工位
@@ -324,12 +357,30 @@
                    writeList.add(readWriteEntity);
                });
            }
            //对OP755做特殊处理
            List<ReadWriteEntity> OP755List = new ArrayList<>();
            if (OPCElement.OP755_ZZ_CODE_CHECK.equals(Node)){
                List<String> patchList = new ArrayList<>();
                patchList.add(par+".OP740");
                patchList.add(par+".OP760");
                patchList.add(par+".OP770");
                patchList.add(par+".OP780");
                for (String s : patchList) {
                    ReadWriteEntity readWriteEntity = new ReadWriteEntity();
                    readWriteEntity.setIdentifier(s);
                    readWriteEntity.setValue(0);
                    OP755List.add(readWriteEntity);
                }
            }
            ReadWriteEntity readWriteEntity = new ReadWriteEntity();
            readWriteEntity.setIdentifier(parts[0]+"."+parts[1]+".Repair_sign");
            readWriteEntity.setValue(minOP);
            miloService.writeToOpcShort(readWriteEntity);
            miloService.writeToOpcByte(writeList);
            log.info("返修写入：,{}",writeList);
            logger.info("{}返修写入：,{}",SNCode,writeList);
            if (CollUtil.isNotEmpty(OP755List)){
                miloService.writeToOpcByte(OP755List);
            }
        }

    }
@@ -368,10 +419,10 @@

            List<ReadWriteEntity> readWriteEntityList = new ArrayList<>();
            if(CollUtil.isNotEmpty(nodeIdList)){
                long time1 = new Date().getTime();
                //long time1 = new Date().getTime();
                readWriteEntityList = miloService.readFromOpcUa(nodeIdList);
                long time2 = new Date().getTime();
                log.info("读取点位花费时间：{},",time2-time1);
                //long time2 = new Date().getTime();
                //logger.info("读取点位花费时间：{},",time2-time1);
            }
                //返回plc保存成功
                if (parts.length==3){
@@ -382,13 +433,16 @@
                        ReadWriteEntity entity = new ReadWriteEntity(parts[0] + "." + parts[1] + ".SaveFeedLast", 1);
                                miloService.writeToOpcByte(entity);
                    }
                    log.info("-------请求返回,{}的SaveFeedLast的信号",Node);
                    log.info("-------请求返回-----,{}",LocalDateTime.now());
                    logger.info("{}保存请求信号返回,MES->PLC的SaveFeedLast信号",Node);
                    //logger.info("-------请求返回-----,{}",LocalDateTime.now());
                }

                BsOrderScheduling bsOrderScheduling=bsOrderSchedulingService.selectBsOrderSchedulingSNCode(SNCode);

                List<DaParamCollection> daParamCollectionlist = new ArrayList<>();
                if (CollUtil.isNotEmpty(nodeIdList)){
                    for(int i=0;i<nodeIdList.size();i++){
                        if(!readWriteEntityList.get(i).getValue().toString().equals("0.0")){
                        if(ObjectUtil.isNotEmpty(readWriteEntityList.get(i).getValue()) && !readWriteEntityList.get(i).getValue().toString().equals("0.0")){
                            DaParamCollection ParamCollection = new DaParamCollection();
                            ParamCollection.setParamCode(readWriteEntityList.get(i).getIdentifier().toString().split("[.]")[2]);
                            ParamCollection.setLocationCode(parts[1]);
@@ -405,20 +459,28 @@
                            ParamCollection.setState("合格");
                            ParamCollection.setType(list.get(i).getCollectParameterType());
                            ParamCollection.setCollectionTime(new Date());
                            ParamCollection.setWorkOrderNo(bsOrderScheduling.getOrderNo());
                            daParamCollectionlist.add(ParamCollection);
                        }
                    }
                    daParamCollectionService.saveBeachDaParamCollection(daParamCollectionlist);
                    log.info("-------保存数据完成---------");
                    logger.info("{}发动机（{}）采集数据保存完成",SNCode,Node);
                }




            Long beatTime = 0L;
            if (ObjectUtil.isNotEmpty(object)){
                String str = object.toString();
                beatTime = Float.valueOf(str).longValue();
            }
            Object ProductStatus = miloService.readFromOpcUa(parts[0] + "." + parts[1] + ".ProductStatus").getValue();
            logger.info("ProductStatus,{}",ProductStatus.toString());
            String str1="合格" ;
            if (ObjectUtil.isNotEmpty(ProductStatus)){
                String productStatusString = ProductStatus.toString();
                if (productStatusString.contains("2") || productStatusString.contains("3")){
                    str1="不合格";
                }else {
                    str1="合格";
                }
            }
            DaPassingStationCollection PassingStationCollection=new DaPassingStationCollection();
            PassingStationCollection.setSfcCode(SNCode);
@@ -428,10 +490,28 @@
            PassingStationCollection.setCollectionTime(new Date());
            PassingStationCollection.setCreateTime(new Date());
            PassingStationCollection.setBeatTime(beatTime.toString());
            PassingStationCollection.setOutRsSign("合格");
            PassingStationCollection.setOutRsSign(str1);
            PassingStationCollection.setWorkOrderNo(bsOrderScheduling.getOrderNo());
            passingStationCollectionServiceImpl.insertDaPassingStationCollection(PassingStationCollection);
            log.info("-------保存过站记录数据完成---------");
            logger.info("{}发动机（{}）过站数据保存完成",SNCode,Node);

            //更新工单状态
            if ("OP790".equals(parts[1])) {
                //bsOrderScheduling.setReport20("0");
                bsOrderScheduling.setProductionStatus("3");
                bsOrderScheduling.setFinalAssemblyOfflineTime(new Date());
            }else if("OP050".equals(parts[1])){
                bsOrderScheduling.setReport10("0");
                bsOrderScheduling.setProductionStatus("2");
                bsOrderScheduling.setBoxClosingOnlineTime(new Date());
            }else if("OP120".equals(parts[1])){
                bsOrderScheduling.setReport20("0");
                bsOrderScheduling.setFinalAssemblyLaunchTime(new Date());
                bsOrderScheduling.setClosingBoxOfflineTime(new Date());
            }
            bsOrderScheduling.setQualityStatus(str1);
            bsOrderScheduling.setCurrentWorkstation(parts[1]);
            bsOrderSchedulingService.updateBsOrderScheduling(bsOrderScheduling);
        }
    }
}