更新过站

yyt

2024-05-05 1a444b1dc206297ed3d7199c3c5fb557f580c9af

 jcdm-main/src/main/java/com/jcdm/main/plcserver/sub/OPCUaSubscription.java

@@ -1,6 +1,5 @@
package com.jcdm.main.plcserver.sub;


import cn.hutool.core.collection.CollUtil;
import cn.hutool.core.util.ObjectUtil;
import cn.hutool.core.util.StrUtil;
@@ -21,8 +20,9 @@
import com.kangaroohy.milo.model.ReadWriteEntity;
import com.kangaroohy.milo.runner.subscription.SubscriptionCallback;
import com.kangaroohy.milo.service.MiloService;
import javafx.animation.Timeline;
import lombok.extern.slf4j.Slf4j;
import org.slf4j.Logger;
import org.slf4j.LoggerFactory;
import org.springframework.stereotype.Component;

import java.math.BigDecimal;
@@ -37,6 +37,7 @@
@Component
public class OPCUaSubscription implements SubscriptionCallback {

    private static final Logger logger = LoggerFactory.getLogger("sys-user");
    public static MiloService miloService;

    public IDaCollectionParamConfService collectionParamConfService;
@@ -81,9 +82,6 @@
        String ecpStr = "";//异常记录标记
        try {
            if(null != value && "1".equals(value.toString())) {
//                if (OPCElement.OP121_ZZ_CODE_CHECK.equals(identifier)){
//                    rework("2V91Y RD25D080",identifier);
//                }
                //1、检索SN号
                //2、过站参数采集
                //3、扫码枪数据回传
@@ -92,26 +90,23 @@
                List<String> collect2 = lists.stream().filter(x -> OPCElement.SAVE_DATA.equals(x.getrFunction()))
                        .map(DaOpcuaConfig::getNode).collect(Collectors.toList());
                if (collect1.contains(identifier)){
                    log.info("-------监听到,{}的CODE_CHECK的信号",identifier);
                    log.info("-------time--------------,{}",LocalDateTime.now());
                    logger.info("-------监听到,{}的CODE_CHECK的信号",identifier);
                    //logger.info("-------time--------------,{}",LocalDateTime.now());
                    //sn
                    this.SNRetrieval(identifier,value.toString());
                    if (identifier.equals(OPCElement.OP120_ZZ_CODE_CHECK) && "1".equals(value.toString())){
                        //总装上线扫码传输数据
                        log.info("-------监听到,{}的扫码枪扫码的CODE_CHECK的信号",identifier);
                        logger.info("-------监听到,{}的扫码枪扫码的CODE_CHECK的信号",identifier);
                        scannerGunMessage();
                    }
                }
                if (collect2.contains(identifier)){
                    if ("1".equals(value.toString())){
                        log.info("-------监听到,{}的SAVE_REQUEST_LAST的信号",identifier);
                        log.info("-------time--------------,{}",LocalDateTime.now());
                        //save
                        logger.info("-------监听到,{}的SAVE_REQUEST_LAST的信号",identifier);
                        //logger.info("-------time--------------,{}",LocalDateTime.now());
                        this.SaveData(identifier);

                    }
                }

            }
        } catch (Exception e) {
            System.out.println(e.getMessage());
@@ -141,14 +136,50 @@
            Object SNCodeObject = miloService.readFromOpcUa(parts[0] + "." + parts[1] + ".Code").getValue();
            if(null != SNCodeObject) {
                String SNCode=SNCodeObject.toString();
                String a=passingStationCollectionServiceImpl.SelectSN(SNCode,parts[1]);
                log.info("-----返回codeCheckFeed-----,{}",a);
//                String a=passingStationCollectionServiceImpl.SelectSN(SNCode,parts[1]);
                String a;
                BsOrderScheduling bsOrderSchedulingQuery = new BsOrderScheduling();
                bsOrderSchedulingQuery.setEngineNo(SNCode);
                List<BsOrderScheduling> queryOrderList = bsOrderSchedulingService.selectBsOrderSchedulingList(bsOrderSchedulingQuery);
                if (CollUtil.isNotEmpty(queryOrderList)){
                    a = "1";
                }else {
                    a = "4";
                }
                //如果是返修工位需要传输返修工位号
                List<DaPassingStationCollection> daPassingStationCollections = new ArrayList<>();
                List<RmRepairRecord> rmRepairRecords = new ArrayList<>();
                if (OPCElement.OP465_ZZ_CODE_CHECK.equals(Node) || OPCElement.OP355_ZZ_CODE_CHECK.equals(Node)
                        || OPCElement.OP695_ZZ_CODE_CHECK.equals(Node) || OPCElement.OP755_ZZ_CODE_CHECK.equals(Node)){
                    //过站记录
                    DaPassingStationCollection PassingStationCollection=new DaPassingStationCollection();
                    PassingStationCollection.setSfcCode(SNCode);
                    daPassingStationCollections = passingStationCollectionServiceImpl.selectDaPassingStationCollectionList(PassingStationCollection);
                    if (CollUtil.isNotEmpty(daPassingStationCollections)){
                        DaPassingStationCollection lastOne = daPassingStationCollections.get(daPassingStationCollections.size() - 1);
                        String outRsSign = lastOne.getOutRsSign();
                        if ("合格".equals(outRsSign)){
                            a = "1";
                        }else {
                            a = "2";
                        }
                    }
                    RmRepairRecord rmRepairRecord = new RmRepairRecord();
                    rmRepairRecord.setBoxCode(SNCode);
                    rmRepairRecords = rmRepairRecordService.selectRmRepairRecordList(rmRepairRecord);
                    if (CollUtil.isNotEmpty(rmRepairRecords)){
                        a = "1";
                    }
                }
                logger.info("-----返回codeCheckFeed-----,{}",a);
//                String a="1";
                // 1:OK可生产 2:NG不可生产 3:NG可返工 4:PC检索失败（无记录）5:PC检索失败（软件）
                if (StrUtil.isNotBlank(a)){
                    int input = Integer.parseInt(a);
                    ReadWriteEntity entity = new ReadWriteEntity(parts[0]+"."+parts[1]+".CodeCheckFeed", input);
                    log.info("-------监听到,{}的CodeCheck的信号",Node);
                    logger.info("-------监听到,{}的CodeCheck的信号",Node);
                    miloService.writeToOpcByte(entity);
                    logger.info("监听到返回codecheckfeed信号，{}",entity);
                    //首站传输订单号
                    if (OPCElement.OP050_HX_CODE_CHECK.equals(Node)){
                        //查询订单号
@@ -160,143 +191,162 @@
                            BsOrderScheduling bsOrderScheduling1 = tempList.get(0);
                            orderNum = bsOrderScheduling1.getOrderNo();
                        }

                        ReadWriteEntity entity2 = new ReadWriteEntity(parts[0]+"."+parts[1]+".OrderNumber", orderNum);
                        miloService.writeToOpcUa(entity2);
                    }
                    //如果是返修工位需要传输返修工位号
                    if (OPCElement.OP465_ZZ_CODE_CHECK.equals(Node) || OPCElement.OP355_ZZ_CODE_CHECK.equals(Node)
                    || OPCElement.OP695_ZZ_CODE_CHECK.equals(Node) || OPCElement.OP755_ZZ_CODE_CHECK.equals(Node)){
                        rework(SNCode,Node);
                        rework(SNCode,Node,daPassingStationCollections,rmRepairRecords);
                    }
                    System.out.println(entity);
                miloService.writeToOpcByte(entity);

                }

            }
        }
    }

    private void rework(String SNCode,String Node)  throws Exception{
    private void rework(String SNCode,String Node,List<DaPassingStationCollection> daPassingStationCollections,List<RmRepairRecord> rmRepairRecords)  throws Exception{
        BsOrderScheduling bsOrderScheduling = new BsOrderScheduling();
        bsOrderScheduling.setEngineNo(SNCode);
        List<String> allProcessCoed = new ArrayList<>();
        List<BsTechnologyRouteChildInfo> bsTechnologyRouteChildInfos = new ArrayList<>();
        List<String> collect = bsOrderSchedulingService.selectBsOrderSchedulingList(bsOrderScheduling).stream().map(BsOrderScheduling::getModel).collect(Collectors.toList());
        if (CollUtil.isNotEmpty(collect)){
            String s = collect.get(0);
            //查找次机型的完整工序
            List<BsTechnologyRouteChildInfo> bsTechnologyRouteChildInfos = bsTechnologyRouteChildInfoService.selectAllTechnologyRouteByProductCode(s);
            bsTechnologyRouteChildInfos = bsTechnologyRouteChildInfoService.selectAllTechnologyRouteByProductCode(s);
            if (CollUtil.isNotEmpty(bsTechnologyRouteChildInfos)){
                allProcessCoed = bsTechnologyRouteChildInfos.stream().map(BsTechnologyRouteChildInfo::getProcessesCode).collect(Collectors.toList());
            }
        }
        RmRepairRecord rmRepairRecord = new RmRepairRecord();
        rmRepairRecord.setBoxCode(SNCode);
//        RmRepairRecord rmRepairRecord = new RmRepairRecord();
//        rmRepairRecord.setBoxCode(SNCode);
        List<ReadWriteEntity> writeList = new ArrayList<>();
        List<RmRepairRecord> rmRepairRecords = rmRepairRecordService.selectRmRepairRecordList(rmRepairRecord);
//        List<RmRepairRecord> rmRepairRecords = rmRepairRecordService.selectRmRepairRecordList(rmRepairRecord);
        //过站记录
        DaPassingStationCollection PassingStationCollection=new DaPassingStationCollection();
        PassingStationCollection.setSfcCode(SNCode);
//        DaPassingStationCollection PassingStationCollection=new DaPassingStationCollection();
//        PassingStationCollection.setSfcCode(SNCode);
        //过站记录
        List<DaPassingStationCollection> daPassingStationCollections = passingStationCollectionServiceImpl.selectDaPassingStationCollectionList(PassingStationCollection);
//        List<DaPassingStationCollection> daPassingStationCollections = passingStationCollectionServiceImpl.selectDaPassingStationCollectionList(PassingStationCollection);

        //所有反工工位
        //所有返工工位
        List<String> collect1 = rmRepairRecords.stream().map(RmRepairRecord::getProcessesCode).collect(Collectors.toList());
        //查询出所有需要返修工位的最小op块
        Integer minOP = 0;
        if (CollUtil.isNotEmpty(collect1)){
            //查询出所有需要返修工位的最小op块
            Integer minOP = 0;
            if (CollUtil.isNotEmpty(collect1)){

            List<Integer> sortList = new ArrayList<>();
            collect1.stream().forEach(x ->{
                String op = x.replace("OP", "");
                if (StrUtil.isNotBlank(op)){
                    int i = Integer.parseInt(op);
                    sortList.add(i);
                }
            });
            if (CollUtil.isNotEmpty(sortList)){
                List<Integer> collect2 = sortList.stream().sorted().collect(Collectors.toList());
                minOP = collect2.get(0);
            }
        }

        //所有放行工位
        //过站记录除去返修记录就是传2，返修数据及后面占位数据传1
        List<String> collect3 = daPassingStationCollections.stream().map(DaPassingStationCollection::getLocationCode).collect(Collectors.toList());
        if (CollUtil.isNotEmpty(collect1)){
            collect3 = collect3.stream().filter(x -> !collect1.contains(x)).collect(Collectors.toList());
        }
        if (CollUtil.isNotEmpty(collect3)){
            collect3.forEach(x -> {
                ReadWriteEntity readWriteEntity = new ReadWriteEntity();
                readWriteEntity.setIdentifier(x);
                readWriteEntity.setValue(2);
                writeList.add(readWriteEntity);
            });
        }
        //需生产工位
        List<String> collect4 = allProcessCoed;
        if (CollUtil.isNotEmpty(collect3)){
            List<String> finalCollect = collect3;
            collect4 = allProcessCoed.stream().filter(x -> !finalCollect.contains(x)).collect(Collectors.toList());
        }
        if (CollUtil.isNotEmpty(collect4)){
            //数据库查询出的工位
            collect4.forEach(x -> {
                ReadWriteEntity readWriteEntity = new ReadWriteEntity();
                readWriteEntity.setIdentifier(x);
                readWriteEntity.setValue(1);
                writeList.add(readWriteEntity);
            });
        }
//        List<String> collect2 = allProcessCoed;
//        if (CollUtil.isNotEmpty(rmRepairRecords)){
//            //数据库查询出的工位
//            rmRepairRecords.forEach(x -> {
//                ReadWriteEntity readWriteEntity = new ReadWriteEntity();
//                readWriteEntity.setIdentifier(x.getProcessesCode());
//                readWriteEntity.setValue(1);
//                writeList.add(readWriteEntity);
//            });
//            collect2 = allProcessCoed.stream().filter(x -> !collect1.contains(x)).collect(Collectors.toList());
//        }
//        if (CollUtil.isNotEmpty(collect2)){
//            collect2.forEach(x -> {
//                ReadWriteEntity readWriteEntity = new ReadWriteEntity();
//                readWriteEntity.setIdentifier(x);
//                readWriteEntity.setValue(2);
//                writeList.add(readWriteEntity);
//            });
//        }
        String[] parts = Node.split("[.]");
        String a=passingStationCollectionServiceImpl.SelectSN(SNCode,parts[1]);
        if (StrUtil.isNotBlank(a)){
            int input = Integer.parseInt(a);
            ReadWriteEntity entity = new ReadWriteEntity(parts[0]+"."+parts[1]+".CodeCheckFeed", input);
            writeList.add(entity);
        }
        ReadWriteEntity readWriteEntity = new ReadWriteEntity();
        readWriteEntity.setIdentifier("Repair_sign");
        readWriteEntity.setValue(minOP);
        writeList.add(readWriteEntity);
        if (CollUtil.isNotEmpty(writeList)){
            List<ReadWriteEntity> tempList = new ArrayList<>();
            for (int i = 0; i < writeList.size(); i++) {
                tempList.add(writeList.get(i));
                if (tempList.size()>10){
                    miloService.writeToOpcByte(tempList);
                    log.info("写入返修：,{}",tempList);
                    tempList = new ArrayList<>();
                List<Integer> sortList = new ArrayList<>();
                collect1.stream().forEach(x ->{
                    String op = x.replace("OP", "");
                    if (StrUtil.isNotBlank(op)){
                        int i = Integer.parseInt(op);
                        sortList.add(i);
                    }
                });
                if (CollUtil.isNotEmpty(sortList)){
                    List<Integer> collect2 = sortList.stream().filter(Objects::nonNull).sorted().collect(Collectors.toList());
                    minOP = collect2.get(0);
                }
            }
            if (CollUtil.isNotEmpty(tempList)){
                miloService.writeToOpcByte(tempList);
                log.info("写入返修：,{}",tempList);
            //获取过站记录的最大工位
            String maxCode = null;
            if (CollUtil.isNotEmpty(daPassingStationCollections)){
                List<DaPassingStationCollection> collect2 = daPassingStationCollections.stream().filter(x -> "不合格".equals(x.getOutRsSign())).collect(Collectors.toList());
                if (CollUtil.isNotEmpty(collect2)){
                    DaPassingStationCollection lastOne = collect2.get(collect2.size() - 1);
                    maxCode = lastOne.getLocationCode();
                }else {
                    DaPassingStationCollection lastOne = daPassingStationCollections.get(daPassingStationCollections.size() - 1);
                    maxCode = lastOne.getLocationCode();
                }

            }


            //所有放行工位
            List<String> passStation = new ArrayList<>();
            //所有生产工位
            List<String> productStation = new ArrayList<>();
            //最大工位编号
            Integer maxCodeNum = 0;
            if (StrUtil.isNotEmpty(maxCode)){
                String finalMaxCode = maxCode;
                //获取当前工位对应工步号
                List<String> collect2 = bsTechnologyRouteChildInfos.stream()
                        .filter(x -> x.getProcessesCode().equals(finalMaxCode))
                        .map(BsTechnologyRouteChildInfo::getStepNo).collect(Collectors.toList());
                if (CollUtil.isNotEmpty(collect2)){
                    String s = collect2.get(0);
                    if (StrUtil.isNotBlank(s)){
                        maxCodeNum = Integer.parseInt(s);
                    }
                }
                if (CollUtil.isNotEmpty(bsTechnologyRouteChildInfos)){
                    bsTechnologyRouteChildInfos.forEach(x -> {
                        x.setStepNoNum(Integer.parseInt(x.getStepNo()));
                    });
                    Integer finalMaxCodeNum = maxCodeNum;
                    //勾选的返修工位中最大的工位之后的工位----1
                    List<BsTechnologyRouteChildInfo> collect3 = bsTechnologyRouteChildInfos.stream()
                            .filter(x -> x.getStepNoNum() >= finalMaxCodeNum).collect(Collectors.toList());
                    if (CollUtil.isNotEmpty(collect3)){
                        //需要生产
                        productStation.addAll(collect3.stream().map(BsTechnologyRouteChildInfo::getProcessesCode).collect(Collectors.toList()));
                    }
                    //从第一个工位到返修的最大工位之间，
                    //勾选了返修标记的需要生产---1，未勾选的不生产---2
                    productStation.addAll(collect1);
                }
            }
            if (CollUtil.isNotEmpty(productStation)){
                List<String> collect2 = allProcessCoed.stream().filter(x -> !productStation.contains(x)).collect(Collectors.toList());
                passStation.addAll(collect2);
            }
            String[] parts = Node.split("[.]");
            String par = parts[0]+"."+parts[1];
            if (CollUtil.isNotEmpty(passStation)){
                passStation.forEach(x -> {
                    ReadWriteEntity readWriteEntity = new ReadWriteEntity();
                    readWriteEntity.setIdentifier(par+"."+x);
                    readWriteEntity.setValue(2);
                    writeList.add(readWriteEntity);
                });
            }
            if (CollUtil.isNotEmpty(productStation)){
                productStation.forEach(x -> {
                    ReadWriteEntity readWriteEntity = new ReadWriteEntity();
                    readWriteEntity.setIdentifier(par+"."+x);
                    readWriteEntity.setValue(1);
                    writeList.add(readWriteEntity);
                });
            }
            //对OP755做特殊处理
            List<ReadWriteEntity> OP755List = new ArrayList<>();
            if (OPCElement.OP755_ZZ_CODE_CHECK.equals(Node)){
                List<String> patchList = new ArrayList<>();
                patchList.add(par+".OP740");
                patchList.add(par+".OP760");
                patchList.add(par+".OP770");
                patchList.add(par+".OP780");
                for (String s : patchList) {
                    ReadWriteEntity readWriteEntity = new ReadWriteEntity();
                    readWriteEntity.setIdentifier(s);
                    readWriteEntity.setValue(0);
                    OP755List.add(readWriteEntity);
                }
            }
            ReadWriteEntity readWriteEntity = new ReadWriteEntity();
            readWriteEntity.setIdentifier(parts[0]+"."+parts[1]+".Repair_sign");
            readWriteEntity.setValue(minOP);
            miloService.writeToOpcShort(readWriteEntity);
            miloService.writeToOpcByte(writeList);
            logger.info("{}返修写入：,{}",SNCode,writeList);
            if (CollUtil.isNotEmpty(OP755List)){
                miloService.writeToOpcByte(OP755List);
            }
        }
        miloService.writeToOpcByte(writeList);

    }


@@ -333,10 +383,10 @@

            List<ReadWriteEntity> readWriteEntityList = new ArrayList<>();
            if(CollUtil.isNotEmpty(nodeIdList)){
                long time1 = new Date().getTime();
                //long time1 = new Date().getTime();
                readWriteEntityList = miloService.readFromOpcUa(nodeIdList);
                long time2 = new Date().getTime();
                log.info("读取点位花费时间：{},",time2-time1);
                //long time2 = new Date().getTime();
                //logger.info("读取点位花费时间：{},",time2-time1);
            }
                //返回plc保存成功
                if (parts.length==3){
@@ -347,13 +397,16 @@
                        ReadWriteEntity entity = new ReadWriteEntity(parts[0] + "." + parts[1] + ".SaveFeedLast", 1);
                                miloService.writeToOpcByte(entity);
                    }
                    log.info("-------请求返回,{}的SaveFeedLast的信号",Node);
                    log.info("-------请求返回-----,{}",LocalDateTime.now());
                    logger.info("{}保存请求信号返回,MES->PLC的SaveFeedLast信号",Node);
                    //logger.info("-------请求返回-----,{}",LocalDateTime.now());
                }

                BsOrderScheduling bsOrderScheduling=bsOrderSchedulingService.selectBsOrderSchedulingSNCode(SNCode);

                List<DaParamCollection> daParamCollectionlist = new ArrayList<>();
                if (CollUtil.isNotEmpty(nodeIdList)){
                    for(int i=0;i<nodeIdList.size();i++){
                        if(!readWriteEntityList.get(i).getValue().toString().equals("0.0")){
                        if(ObjectUtil.isNotEmpty(readWriteEntityList.get(i).getValue()) && !readWriteEntityList.get(i).getValue().toString().equals("0.0")){
                            DaParamCollection ParamCollection = new DaParamCollection();
                            ParamCollection.setParamCode(readWriteEntityList.get(i).getIdentifier().toString().split("[.]")[2]);
                            ParamCollection.setLocationCode(parts[1]);
@@ -370,20 +423,28 @@
                            ParamCollection.setState("合格");
                            ParamCollection.setType(list.get(i).getCollectParameterType());
                            ParamCollection.setCollectionTime(new Date());
                            ParamCollection.setWorkOrderNo(bsOrderScheduling.getOrderNo());
                            daParamCollectionlist.add(ParamCollection);
                        }
                    }
                    daParamCollectionService.saveBeachDaParamCollection(daParamCollectionlist);
                    log.info("-------保存数据完成---------");
                    logger.info("{}发动机（{}）采集数据保存完成",SNCode,Node);
                }




            Long beatTime = 0L;
            if (ObjectUtil.isNotEmpty(object)){
                String str = object.toString();
                beatTime = Float.valueOf(str).longValue();
            }
            Object ProductStatus = miloService.readFromOpcUa(parts[0] + "." + parts[1] + ".ProductStatus").getValue();
            logger.info("ProductStatus,{}",ProductStatus.toString());
            String str1="合格" ;
            if (ObjectUtil.isNotEmpty(ProductStatus)){
                String productStatusString = ProductStatus.toString();
                if (productStatusString.contains("2") || productStatusString.contains("3")){
                    str1="不合格";
                }else {
                    str1="合格";
                }
            }
            DaPassingStationCollection PassingStationCollection=new DaPassingStationCollection();
            PassingStationCollection.setSfcCode(SNCode);
@@ -393,10 +454,27 @@
            PassingStationCollection.setCollectionTime(new Date());
            PassingStationCollection.setCreateTime(new Date());
            PassingStationCollection.setBeatTime(beatTime.toString());
            PassingStationCollection.setOutRsSign("合格");
            PassingStationCollection.setOutRsSign(str1);
            PassingStationCollection.setWorkOrderNo(bsOrderScheduling.getOrderNo());
            passingStationCollectionServiceImpl.insertDaPassingStationCollection(PassingStationCollection);
            log.info("-------保存过站记录数据完成---------");
            logger.info("{}发动机（{}）过站数据保存完成",SNCode,Node);

            //更新工单状态
            if ("OP790".equals(parts[1])) {
                bsOrderScheduling.setReport20("1");
                bsOrderScheduling.setProductionStatus("3");
                bsOrderScheduling.setFinalAssemblyOfflineTime(new Date());
            }else if("OP050".equals(parts[1])){
                bsOrderScheduling.setReport10("1");
                bsOrderScheduling.setProductionStatus("2");
                bsOrderScheduling.setBoxClosingOnlineTime(new Date());
            }else if("OP120".equals(parts[1])){
                bsOrderScheduling.setFinalAssemblyLaunchTime(new Date());
                bsOrderScheduling.setClosingBoxOfflineTime(new Date());
            }
            bsOrderScheduling.setQualityStatus(str1);
            bsOrderScheduling.setCurrentWorkstation(parts[1]);
            bsOrderSchedulingService.updateBsOrderScheduling(bsOrderScheduling);
        }
    }
}