package cn.stylefeng.guns.plcserver.server.DOP010.impl;
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import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
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import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
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import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
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import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
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import cn.stylefeng.guns.modular.dq.materialTraceability.model.result.MaterialTraceabilityResult;
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import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
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import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
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import cn.stylefeng.guns.plcserver.opc.OPCComm;
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import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
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import cn.stylefeng.guns.plcserver.server.COP010.COP010ServerInterface;
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import cn.stylefeng.guns.plcserver.server.DOP010.DOP010ServerInterface;
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import cn.stylefeng.guns.plcserver.tool.DateTool;
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import cn.stylefeng.guns.plcserver.tool.LogUtil;
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import org.apache.log4j.Logger;
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import org.openscada.opc.lib.da.Group;
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import java.util.Date;
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import java.util.List;
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import java.util.Random;
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public class DOP010ServerInterfaceImpl implements DOP010ServerInterface {
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private static Logger logger;
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LogUtil logUtil = new LogUtil();
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static {
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logger = Logger.getLogger(DOP010ServerInterfaceImpl.class);
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}
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private OPCComm opc = OPCComm.getInstance();
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private static Date IN_TIME = null;
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private static String S_ORDER_CODE = "";//工单编号
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private static String S_PRODUCT_CODE = "";//产品编号
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private static String S_PRODUCT_TYPE= "";//产品类型
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private static String S_PRODUCT_CODE_OLD = "";//产品编号
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private static String S_SFC_CODE = "";//总成编码
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private static String S_RIGHT_CODE = "";//右壳体编码
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private static String PRODUCTION_LINE = "EOP";//产线号
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private static String LOCATION_CODE = "DOP010";//工位号
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private static String GROUP_NAME = "DOP010_P";//工位号
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private static List list = null;
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private static Group group = null;
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@Override
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public void monitor() {
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String ecpStr = "";//异常记录标记
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try{
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if(GlobalVariable.DOP010_F_HEART_BEAT) {
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//PC读工单
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String isPLCStart = OPCUnit.read(opc.getDOP010_J_PLC_START());//PLC开始
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if(isPLCStart.equals("true")){
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String isFinish = OPCUnit.read(opc.getDOP010_J_PC_WRITE_ORDER());//PC下发工单完成
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if(isFinish.equals("false")){
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String isRepair = OPCUnit.read(opc.getDOP010_P_REPAIR());//是否返修
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if(isRepair.equals("true")){
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handleRepair();
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}else{
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handleOrder();
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}
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}
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}
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//PC完成
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String isPLCFinish = OPCUnit.read(opc.getDOP010_J_PLC_FINISH());//PLC完成
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if(isPLCFinish.equals("true")){
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String isFinish = OPCUnit.read(opc.getDOP010_J_PC_FINISH());//PC操作完成
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if(isFinish.equals("false")){
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handleFinsh();
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}
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}
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}else{
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logger.info("DOP010工位与PLC断开,请检查PLC或网络是否异常！");
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}
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}catch (Exception e) {
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ecpStr ="出现异常：" + logUtil.getTrace(e);
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}finally {
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if(!"".equals(ecpStr)){
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logger.info(ecpStr+"\r\n");
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}
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}
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}
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public void handleRepair() {
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RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
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repairManageInfoParam.setLocationCode(LOCATION_CODE);
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repairManageInfoParam.setManageType("2");
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repairManageInfoParam.setUpPlc("0");
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RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
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List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
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if(list.size()>0) {
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RepairManageInfoResult result = list.get(0);
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S_SFC_CODE = result.getSfc();
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//查询sfc编码
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MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
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materialTraceabilityParam.setMaterialCode(result.getSfc());
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MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
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List<MaterialTraceabilityResult> materialTraceabilityResults = materialTraceabilityService.findListBySpec(materialTraceabilityParam);
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if(materialTraceabilityResults.size()>0){
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MaterialTraceabilityResult materialTraceabilityResult = materialTraceabilityResults.get(0);
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S_SFC_CODE = materialTraceabilityResult.getProductNo();
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}
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S_ORDER_CODE = result.getWorkOrderNo();
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S_PRODUCT_CODE = result.getProductCode();
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S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
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String repairLocation = result.getPoorLocationCode();//
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//根据工位编码查询工位表中配置的返修工位号
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LocationInfoParam param = new LocationInfoParam();
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param.setLocationCode(repairLocation);
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LocationInfoService locationInfoService = opc.locationInfoService;
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List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
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if(results.size()>0) {
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LocationInfoResult r = results.get(0);
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String repairLocationNo = r.getSpareField2();
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if(null != repairLocationNo && "" != repairLocationNo){
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OPCUnit.write(opc.getDOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
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OPCUnit.write(opc.getDOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
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OPCUnit.write(opc.getDOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
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OPCUnit.write(opc.getDOP010_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
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OPCUnit.write(opc.getDOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
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//更新为已经返修上线
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Long id = result.getId();
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repairManageInfoParam.setId(id);
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repairManageInfoParam.setUpPlc("1");
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repairManageInfoService.update(repairManageInfoParam);
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}else{
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logger.info("DOP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
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}
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}else{
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logger.info("DOP010工位,handleRepair 无法查询到"+repairLocation+"工位！");
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}
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}
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}
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//PC下发工单
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public void handleOrder() {
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IN_TIME = DateTool.getLocalTimeForDate();
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ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
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param.setProductionLine("");//产线
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param.setOrderStatus("3");//工单状态
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ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
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List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
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if(list.size()>0) {
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ProductionOrdeInfoResult result = list.get(0);
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S_ORDER_CODE = result.getWorkOrderNo();
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S_PRODUCT_CODE = result.getMaterialCode();
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S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
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//ACTUAL_ONLINE_QTY = result.getActualOnlineQty();
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//S_SFC_CODE = qrCode.unitNoRetrospect();
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//S_RIGHT_CODE = qrCode.SerialNumbers;
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//自动生成唯一码
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Random random = new Random(System.currentTimeMillis());
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S_SFC_CODE = "EOP"+ random.nextLong();
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OPCUnit.write(opc.getDOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
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OPCUnit.write(opc.getDOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品类型
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OPCUnit.write(opc.getDOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
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// OPCUnit.write(opc.getDOP010_S_RIGHT_CODE(), S_RIGHT_CODE); //右壳体编码
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OPCUnit.write(opc.getDOP010_S_NUMBER(), result.getPlanQty().toString()); //计划数量
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OPCUnit.write(opc.getDOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
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logger.info("DOP010工位,handleOrder PC处理完成！");
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}else{
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logger.info("DOP010工位没有可执行的工单,请联系工单管理员下发该产线的工单！");
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}
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}
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//PC完成
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public void handleFinsh() {
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if("".equals(S_ORDER_CODE)){
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IN_TIME = DateTool.getLocalTimeForDate();
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S_ORDER_CODE = OPCUnit.read(opc.getDOP010_S_ORDER_CODE());//工单编号
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S_PRODUCT_TYPE = OPCUnit.read(opc.getDOP010_S_PRODUCT_CODE());//产品编号
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S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
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S_SFC_CODE = OPCUnit.read(opc.getDOP010_S_SFC_CODE());//总成编码
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}
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//处理过站信息
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String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getDOP010_S_PRODUCT_STATE_CODE());
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PassingStationCollectionParam param = new PassingStationCollectionParam();
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param.setWorkOrderNo(S_ORDER_CODE);
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param.setProductCode(S_PRODUCT_CODE);
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param.setSfcCode(S_SFC_CODE);
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param.setProductionLine(PRODUCTION_LINE);
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param.setLocationCode(LOCATION_CODE);
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param.setInboundTime(IN_TIME);
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param.setOutboundTime(DateTool.getLocalTimeForDate());
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param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
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PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
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passingStationCollectionService.add(param);
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//上线数量加1 根据工单号，更新 ACTUAL_ONLINE_QTY +1
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/* ProductionOrdeInfoParam orderParam = new ProductionOrdeInfoParam();
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orderParam.setWorkOrderNo(S_ORDER_CODE);
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orderParam.setActualOnlineQty(ACTUAL_ONLINE_QTY+1);
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ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
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productionOrdeInfoService.updateOrderOnlineQry(orderParam);*/
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//写完成
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OPCUnit.write(opc.getDOP010_J_PC_FINISH(), "true"); //PC完成
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logger.info("DOP010工位,handleFinsh PC处理完成！");
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}
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}
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