package cn.stylefeng.guns.plcserver.server.OP010.impl;
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import cn.stylefeng.guns.GunsApplication;
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import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
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import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
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import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
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import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
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import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.entity.ProductionOrdeInfo;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
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import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.params.SerialNumbersConfParam;
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import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.result.SerialNumbersConfResult;
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import cn.stylefeng.guns.modular.sc.serialNumbersConf.service.SerialNumbersConfService;
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import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
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import cn.stylefeng.guns.plcserver.opc.OPCComm;
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import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
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import cn.stylefeng.guns.plcserver.opc.unit.SFCCodeTool;
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import cn.stylefeng.guns.plcserver.server.OP010.OP010ServerInterface;
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import cn.stylefeng.guns.plcserver.tool.DateTool;
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import cn.stylefeng.guns.plcserver.tool.LogUtil;
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import cn.stylefeng.roses.core.util.ToolUtil;
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import lombok.Synchronized;
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import org.apache.commons.lang3.StringUtils;
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import org.apache.log4j.Logger;
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import org.springframework.boot.SpringApplication;
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import java.util.Calendar;
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import java.util.Date;
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import java.util.List;
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public class OP010ServerInterfaceImpl implements OP010ServerInterface {
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private static Logger logger;
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LogUtil logUtil = new LogUtil();
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static {
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logger = Logger.getLogger(OP010ServerInterfaceImpl.class);
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}
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private OPCComm opc = OPCComm.getInstance();
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private static String S_ORDER_CODE = "";//工单编号
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private static String S_PRODUCT_CODE = "";//产品编号
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private static String S_PRODUCT_TYPE= "";//产品类型
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private static String S_SFC_CODE = "test222";//总成编码
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private static String S_RIGHT_CODE = "test333";//右壳体编码
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private static String PRODUCTION_LINE = "OP";//产线号
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private static String LOCATION_CODE = "OP010";//工位号
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private static Date IN_TIME = null;//进站时间
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private static Integer ACTUAL_ONLINE_QTY = 0 ;//上线数量
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private int count = 0;
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/**
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* 设置心跳标志位，保存到全局变量
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*/
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public void setHeartbeat(String value) {
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if ("false".equals(value)) {
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OPCUnit.write(opc.getOP010_F_HEART_BEAT(), "true");
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GlobalVariable.OP010_F_HEART_BEAT = true;
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count = 0;
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} else {
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count++;
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}
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// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
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if (count > GlobalVariable.HEART_MAX_COUNT) {
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GlobalVariable.OP010_F_HEART_BEAT = false;
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}
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}
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@Override
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public synchronized void monitor() {
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String ecpStr = "";//异常记录标记
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try{
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/* String isHeartBeat = OPCUnit.read(opc.getOP010_F_HEART_BEAT());
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setHeartbeat(isHeartBeat);*/
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if(GlobalVariable.OP010_F_HEART_BEAT) {
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//PC读工单
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String isPLCStart = OPCUnit.read(opc.getOP010_J_PLC_START());//PLC开始
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if(isPLCStart.equals("true")){
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String isFinish = OPCUnit.read(opc.getOP010_J_PC_WRITE_ORDER());//PC下发工单完成
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if(isFinish.equals("false")){
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String isRepair = OPCUnit.read(opc.getOP010_P_REPAIR());//是否返修
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if(isRepair.equals("true")){
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handleRepair();
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}else{
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handleOrder();
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}
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}
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}
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//PC完成
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String isPLCFinish = OPCUnit.read(opc.getOP010_J_PLC_FINISH());//PLC完成
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if(isPLCFinish.equals("true")){
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String isFinish = OPCUnit.read(opc.getOP010_J_PC_FINISH());//PC操作完成
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if(isFinish.equals("false")){
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logger.info("handleFinsh开始时间:"+new Date());
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handleFinsh();
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logger.info("handleFinsh完成时间:"+new Date());
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logger.info("handleMaterial开始时间:"+new Date());
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handleMaterial();
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logger.info("handleMaterial完成时间:"+new Date());
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}
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}
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}else{
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logger.info("OP010工位与PLC断开,请检查PLC或网络是否异常！");
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}
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}catch (Exception e) {
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ecpStr ="出现异常：" + logUtil.getTrace(e);
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}finally {
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if(!"".equals(ecpStr)){
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logger.info(ecpStr+"\r\n");
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}
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}
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}
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public void handleRepair() {
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RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
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repairManageInfoParam.setLocationCode(LOCATION_CODE);
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repairManageInfoParam.setManageType("2");
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repairManageInfoParam.setUpPlc("0");
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RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
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List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
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if(list.size()>0) {
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RepairManageInfoResult result = list.get(0);
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S_SFC_CODE = result.getSfc();
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S_ORDER_CODE = result.getWorkOrderNo();
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S_PRODUCT_CODE = result.getProductCode();
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S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
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String repairLocation = result.getPoorLocationCode();//
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//根据工位编码查询工位表中配置的返修工位号
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LocationInfoParam param = new LocationInfoParam();
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param.setLocationCode(repairLocation);
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LocationInfoService locationInfoService = opc.locationInfoService;
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List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
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if(results.size()>0) {
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LocationInfoResult r = results.get(0);
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String repairLocationNo = r.getSpareField2();
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if(null != repairLocationNo && "" != repairLocationNo){
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OPCUnit.write(opc.getOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
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OPCUnit.write(opc.getOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
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OPCUnit.write(opc.getOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
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OPCUnit.write(opc.getOP010_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
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OPCUnit.write(opc.getOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
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//更新为已经返修上线
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Long id = result.getId();
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repairManageInfoParam.setId(id);
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repairManageInfoParam.setUpPlc("1");
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repairManageInfoService.update(repairManageInfoParam);
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}else{
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logger.info("OP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
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}
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}else{
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logger.info("OP010工位,handleRepair 无法查询到"+repairLocation+"工位！");
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}
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}
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}
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//PC下发工单
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public void handleOrder() {
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logger.info("OP010工位,handleOrder PC处理开始！");
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IN_TIME = DateTool.getLocalTimeForDate();
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ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
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param.setProductionLine("");//产线
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param.setOrderStatus("3");//工单状态
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ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
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List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
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if(list.size()>0) {
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ProductionOrdeInfoResult result = list.get(0);
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String customerCode = result.getCustom();//客户编码
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String productCode = result.getMaterialCode();//产品编码
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String softwareVersionCode = result.getSoftwareVersionCode();//产品型号
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String productCompanyCode = result.getProductCompanyCode();//班次
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//序列号
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String serialNumbers = "0000";
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SerialNumbersConfParam serialNumbersConfParam = new SerialNumbersConfParam();
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Calendar calendar = Calendar.getInstance();
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String Years = String.valueOf(calendar.get(Calendar.YEAR)); //年份
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String Months = StringUtils.leftPad(String.valueOf(calendar.get(Calendar.MONTH) + 1),2, "0"); //月份
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String Dates = StringUtils.leftPad(String.valueOf(calendar.get(Calendar.DATE)),2, "0"); //日期
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serialNumbersConfParam.setYears(Years+Months+Dates);//获取当前是哪一天
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serialNumbersConfParam.setState("1");
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SerialNumbersConfService serialNumbersConfService = opc.serialNumbersConfService;
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List<SerialNumbersConfResult> serialNumberslist = serialNumbersConfService.findListBySpec(serialNumbersConfParam);
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if(serialNumberslist.size()>0){
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SerialNumbersConfResult serialNumbersConfResult = serialNumberslist.get(0);
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serialNumbers = serialNumbersConfResult.getSerialNumber();
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serialNumbersConfParam.setId(serialNumbersConfResult.getId());
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}else{
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serialNumbersConfParam.setSerialNumber(serialNumbers);
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serialNumbersConfParam.setLengths("4");
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serialNumbersConfService.add(serialNumbersConfParam);
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List<SerialNumbersConfResult> serialNumberslist2 = serialNumbersConfService.findListBySpec(serialNumbersConfParam);
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if(serialNumberslist2.size()>0){
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SerialNumbersConfResult serialNumbersConfResult = serialNumberslist2.get(0);
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//serialNumbers = serialNumbersConfResult.getSerialNumber();
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serialNumbersConfParam.setId(serialNumbersConfResult.getId());
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}
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//logger.info("序列号没有配置，请找管理员进行配置！");
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}
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//更新序列号+1
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int i = Integer.valueOf(serialNumbers)+1;
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serialNumbers = StringUtils.leftPad(String.valueOf(i),4, "0");
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serialNumbersConfParam.setSerialNumber(serialNumbers);
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serialNumbersConfService.update(serialNumbersConfParam);
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//生成总成编码
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String sfcCode = SFCCodeTool.createCodingRulesSFC(softwareVersionCode,productCompanyCode,serialNumbers);//总成号
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S_SFC_CODE = sfcCode;
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S_ORDER_CODE = result.getWorkOrderNo();
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S_PRODUCT_CODE = result.getMaterialCode();
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S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
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ACTUAL_ONLINE_QTY = result.getActualOnlineQty();
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//新增报工记录
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ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
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productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
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productionOrderRecordsParam.setProductNo(S_SFC_CODE);
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productionOrderRecordsParam.setMaterialCode(S_PRODUCT_CODE);
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productionOrderRecordsParam.setStartTime(DateTool.getLocalTimeForDate());
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productionOrderRecordsParam.setWhetherPass("true");
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ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
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productionOrderRecordsService.add(productionOrderRecordsParam);
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OPCUnit.write(opc.getOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
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OPCUnit.write(opc.getOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
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OPCUnit.write(opc.getOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
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//OPCUnit.write(opc.getOP010_S_RIGHT_CODE(), S_RIGHT_CODE); //右壳体编码
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OPCUnit.write(opc.getOP010_S_NUMBER(), result.getPlanQty().toString()); //计划数量
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OPCUnit.write(opc.getOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
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logger.info("OP010工位,handleOrder PC处理完成！^--------------------------------------------");
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}else{
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logger.info("OP010工位没有可执行的工单,请联系工单管理员下发该产线的工单！");
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}
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}
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public void handleMaterial() {
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//查询批次上料信息
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ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
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productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
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productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
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ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
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List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
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for(int i=0;i<list1.size();i++){
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ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
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int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
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if(remainingQuantity>0 ){
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//新增物料追溯
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MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
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materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
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materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
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materialTraceabilityParam.setProductNo(S_SFC_CODE);
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materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
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materialTraceabilityParam.setLocationCode(LOCATION_CODE);
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materialTraceabilityParam.setAssemblyQty(1);
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materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
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materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
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materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
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MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
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materialTraceabilityService.add(materialTraceabilityParam);
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//更新剩余数量
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productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
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productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
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productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
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}
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}
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}
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//PC完成
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public void handleFinsh() {
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logger.info("OP010工位,handleFinsh PC处理开始！");
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if("".equals(S_ORDER_CODE)){
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IN_TIME = DateTool.getLocalTimeForDate();
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S_ORDER_CODE = OPCUnit.read(opc.getOP010_S_ORDER_CODE());//工单编号
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S_PRODUCT_TYPE = OPCUnit.read(opc.getOP010_S_PRODUCT_CODE());//产品编号
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S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
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S_SFC_CODE = OPCUnit.read(opc.getOP010_S_SFC_CODE());//总成编码
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}
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String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP010_S_PRODUCT_STATE_CODE());
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//修改报工记录
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if("false".equals(S_PRODUCT_STATE_CODE)){
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ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
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productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
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productionOrderRecordsParam.setProductNo(S_SFC_CODE);
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ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
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List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
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if(list.size()>0){
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ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
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productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
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productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
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productionOrderRecordsService.update(productionOrderRecordsParam);
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}
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}
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//处理过站信息
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PassingStationCollectionParam param = new PassingStationCollectionParam();
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param.setWorkOrderNo(S_ORDER_CODE);
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param.setProductCode(S_PRODUCT_CODE);
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param.setSfcCode(S_SFC_CODE);
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param.setProductionLine(PRODUCTION_LINE);
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param.setLocationCode(LOCATION_CODE);
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param.setInboundTime(IN_TIME);
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param.setOutboundTime(DateTool.getLocalTimeForDate());
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param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
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PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
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passingStationCollectionService.add(param);
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//上线数量加1 根据工单号，更新 ACTUAL_ONLINE_QTY +1
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/* ProductionOrdeInfoParam orderParam = new ProductionOrdeInfoParam();
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orderParam.setWorkOrderNo(S_ORDER_CODE);
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orderParam.setActualOnlineQty(ACTUAL_ONLINE_QTY+1);
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ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
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productionOrdeInfoService.updateOrderOnlineQry(orderParam);*/
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//写完成
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OPCUnit.write(opc.getOP010_J_PC_FINISH(), "true"); //PC完成
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logger.info("OP010工位,handleFinsh PC处理完成！-------------------------------");
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}
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}
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