package cn.stylefeng.guns.plcserver.server.COP010.impl;
|
|
|
import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
|
import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
|
import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
|
import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
|
import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
|
import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
|
import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
|
import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
|
import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
|
import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
|
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
|
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
|
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
|
import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
|
import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
|
import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
|
import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.params.SerialNumbersConfParam;
|
import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.result.SerialNumbersConfResult;
|
import cn.stylefeng.guns.modular.sc.serialNumbersConf.service.SerialNumbersConfService;
|
import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
|
import cn.stylefeng.guns.plcserver.opc.OPCComm;
|
import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
|
import cn.stylefeng.guns.plcserver.opc.unit.qrCode;
|
import cn.stylefeng.guns.plcserver.server.COP010.COP010ServerInterface;
|
import cn.stylefeng.guns.plcserver.tool.DateTool;
|
import cn.stylefeng.guns.plcserver.tool.LogUtil;
|
import org.apache.commons.lang3.StringUtils;
|
import org.apache.log4j.Logger;
|
import org.openscada.opc.lib.da.Group;
|
|
import java.util.Date;
|
import java.util.List;
|
import java.util.Random;
|
|
|
public class COP010ServerInterfaceImpl implements COP010ServerInterface {
|
|
private static Logger logger;
|
LogUtil logUtil = new LogUtil();
|
static {
|
logger = Logger.getLogger(COP010ServerInterfaceImpl.class);
|
}
|
|
private OPCComm opc = OPCComm.getInstance();
|
private static Date IN_TIME = null;
|
private static String S_ORDER_CODE = "";//工单编号
|
private static String S_PRODUCT_CODE = "";//产品编号
|
private static String S_PRODUCT_TYPE= "";//产品类型
|
private static String S_PRODUCT_CODE_OLD = "";//产品编号
|
private static String S_SFC_CODE = "";//总成编码
|
private static String S_RIGHT_CODE = "";//右壳体编码
|
private static String PRODUCTION_LINE = "COP";//产线号
|
private static String LOCATION_CODE = "COP010";//工位号
|
private static String GROUP_NAME = "COP010_P";//工位号
|
private static List list = null;
|
private static Group group = null;
|
|
private int count = 0;
|
|
/**
|
* 设置心跳标志位，保存到全局变量
|
*/
|
public void setHeartbeat(String value) {
|
if ("false".equals(value)) {
|
OPCUnit.write(opc.getCOP010_F_HEART_BEAT(), "true");
|
GlobalVariable.COP010_F_HEART_BEAT = true;
|
count = 0;
|
} else {
|
count++;
|
}
|
// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
|
if (count > GlobalVariable.HEART_MAX_COUNT) {
|
GlobalVariable.COP010_F_HEART_BEAT = false;
|
}
|
}
|
|
@Override
|
public synchronized void monitor() {
|
String ecpStr = "";//异常记录标记
|
try{
|
/* String isHeartBeat = OPCUnit.read(opc.getCOP010_F_HEART_BEAT());
|
setHeartbeat(isHeartBeat);*/
|
|
|
if(GlobalVariable.COP010_F_HEART_BEAT) {
|
|
//PC读工单
|
String isPLCStart = OPCUnit.read(opc.getCOP010_J_PLC_START());//PLC开始
|
if(isPLCStart.equals("true")){
|
String isFinish = OPCUnit.read(opc.getCOP010_J_PC_WRITE_ORDER());//PC下发工单完成
|
if(isFinish.equals("false")){
|
String isRepair = OPCUnit.read(opc.getCOP010_P_REPAIR());//是否返修
|
if(isRepair.equals("true")){
|
handleRepair();
|
}else{
|
handleOrder();
|
}
|
}
|
}
|
|
|
//PC完成
|
String isPLCFinish = OPCUnit.read(opc.getCOP010_J_PLC_FINISH());//PLC完成
|
if(isPLCFinish.equals("true")){
|
String isFinish = OPCUnit.read(opc.getCOP010_J_PC_FINISH());//PC操作完成
|
if(isFinish.equals("false")){
|
handleFinsh();
|
handleMaterial();
|
}
|
}
|
|
|
}else{
|
logger.info("COP010工位与PLC断开,请检查PLC或网络是否异常！");
|
}
|
|
}catch (Exception e) {
|
ecpStr ="出现异常：" + logUtil.getTrace(e);
|
}finally {
|
if(!"".equals(ecpStr)){
|
logger.info(ecpStr+"\r\n");
|
}
|
}
|
}
|
|
public void handleRepair() {
|
RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
|
repairManageInfoParam.setLocationCode(LOCATION_CODE);
|
repairManageInfoParam.setManageType("2");
|
repairManageInfoParam.setUpPlc("0");
|
RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
|
List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
|
if(list.size()>0) {
|
RepairManageInfoResult result = list.get(0);
|
|
//自动生成唯一码
|
Random random = new Random(System.currentTimeMillis());
|
S_SFC_CODE = "COP" + random.nextLong();
|
|
|
S_ORDER_CODE = result.getWorkOrderNo();
|
S_PRODUCT_CODE = result.getProductCode();
|
S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
|
String repairLocation = result.getPoorLocationCode();//
|
|
//根据工位编码查询工位表中配置的返修工位号
|
LocationInfoParam param = new LocationInfoParam();
|
param.setLocationCode(repairLocation);
|
LocationInfoService locationInfoService = opc.locationInfoService;
|
List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
|
if(results.size()>0) {
|
LocationInfoResult r = results.get(0);
|
String repairLocationNo = r.getSpareField2();
|
if(null != repairLocationNo && "" != repairLocationNo){
|
OPCUnit.write(opc.getCOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
|
OPCUnit.write(opc.getCOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
|
OPCUnit.write(opc.getCOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
|
OPCUnit.write(opc.getCOP010_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
|
OPCUnit.write(opc.getCOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
|
|
//更新为已经返修上线
|
Long id = result.getId();
|
repairManageInfoParam.setId(id);
|
repairManageInfoParam.setUpPlc("1");
|
repairManageInfoService.update(repairManageInfoParam);
|
|
}else{
|
logger.info("COP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
|
}
|
}else{
|
logger.info("COP010工位,handleRepair 无法查询到"+repairLocation+"工位！");
|
}
|
}
|
}
|
|
//PC下发工单
|
public void handleOrder() {
|
|
IN_TIME = DateTool.getLocalTimeForDate();
|
ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
|
param.setProductionLine("");//产线
|
param.setOrderStatus("3");//工单状态
|
|
ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
|
List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
|
|
if(list.size()>0) {
|
ProductionOrdeInfoResult result = list.get(0);
|
|
S_ORDER_CODE = result.getWorkOrderNo();
|
S_PRODUCT_CODE = result.getMaterialCode();
|
S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
|
|
//自动生成唯一码
|
Random random = new Random(System.currentTimeMillis());
|
S_SFC_CODE = "COP"+ random.nextLong();
|
|
|
OPCUnit.write(opc.getCOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
|
OPCUnit.write(opc.getCOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品类型
|
OPCUnit.write(opc.getCOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
|
// OPCUnit.write(opc.getCOP010_S_RIGHT_CODE(), S_RIGHT_CODE); //右壳体编码
|
OPCUnit.write(opc.getCOP010_S_NUMBER(), result.getPlanQty().toString()); //计划数量
|
|
OPCUnit.write(opc.getCOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
|
logger.info("COP010工位,handleOrder PC处理完成！2");
|
}else{
|
logger.info("COP010工位没有可执行的工单,请联系工单管理员下发该产线的工单！");
|
}
|
}
|
|
public void handleMaterial() {
|
|
//查询批次上料信息
|
ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
|
productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
|
productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
|
ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
|
List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
|
for(int i=0;i<list1.size();i++){
|
ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
|
|
|
int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
|
if(remainingQuantity>0 ){
|
//新增物料追溯
|
MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
|
materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
|
materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
|
materialTraceabilityParam.setProductNo(S_SFC_CODE);
|
materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
|
materialTraceabilityParam.setLocationCode(LOCATION_CODE);
|
materialTraceabilityParam.setAssemblyQty(1);
|
materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
|
materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
|
materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
|
|
MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
|
materialTraceabilityService.add(materialTraceabilityParam);
|
//更新剩余数量
|
productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
|
productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
|
productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
|
}
|
}
|
}
|
|
//PC完成
|
public void handleFinsh() {
|
if("".equals(S_ORDER_CODE)){
|
IN_TIME = DateTool.getLocalTimeForDate();
|
S_ORDER_CODE = OPCUnit.read(opc.getCOP010_S_ORDER_CODE());//工单编号
|
S_PRODUCT_TYPE = OPCUnit.read(opc.getCOP010_S_PRODUCT_CODE());//产品编号
|
S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
|
S_SFC_CODE = OPCUnit.read(opc.getCOP010_S_SFC_CODE());//总成编码
|
}
|
//处理过站信息
|
String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getCOP010_S_PRODUCT_STATE_CODE());
|
PassingStationCollectionParam param = new PassingStationCollectionParam();
|
param.setWorkOrderNo(S_ORDER_CODE);
|
param.setProductCode(S_PRODUCT_CODE);
|
param.setSfcCode(S_SFC_CODE);
|
param.setProductionLine(PRODUCTION_LINE);
|
param.setLocationCode(LOCATION_CODE);
|
param.setInboundTime(IN_TIME);
|
param.setOutboundTime(DateTool.getLocalTimeForDate());
|
param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
|
PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
|
passingStationCollectionService.add(param);
|
|
//写完成
|
OPCUnit.write(opc.getCOP010_J_PC_FINISH(), "true"); //PC完成
|
|
logger.info("COP010工位,handleFinsh PC处理完成！");
|
}
|
|
|
}
|
