cl
2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f
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package cn.stylefeng.guns.plcserver.server.OP120.impl;
 
 
import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
import cn.stylefeng.guns.plcserver.opc.OPCComm;
import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
 
import cn.stylefeng.guns.plcserver.server.OP120.OP120ServerInterface;
import cn.stylefeng.guns.plcserver.tool.DateTool;
import cn.stylefeng.guns.plcserver.tool.LogUtil;
import org.apache.log4j.Logger;
import org.openscada.opc.lib.da.Group;
import org.openscada.opc.lib.da.Item;
 
import java.util.Date;
import java.util.List;
 
 
public class OP120ServerInterfaceImpl implements OP120ServerInterface {
 
    private static Logger logger;
    LogUtil logUtil = new LogUtil();
    static {
        logger = Logger.getLogger(OP120ServerInterfaceImpl.class);
    }
 
    private OPCComm opc = OPCComm.getInstance();
    private static Date IN_TIME = null;
    private static String S_ORDER_CODE = "";//工单编号
    private static String S_PRODUCT_CODE = "";//产品编号
    private static String S_PRODUCT_TYPE= "";//产品类型
    private static String S_PRODUCT_CODE_OLD = "";//产品编号
    private static String S_SFC_CODE = "";//总成编码
    private static String S_RIGHT_CODE  = "";//右壳体编码
    private static String PRODUCTION_LINE  = "OP";//产线号
    private static String LOCATION_CODE  = "OP120";//工位号
    private static String GROUP_NAME  = "OP120_P";//工位号
    private static List list = null;
    private static Group group = null;
 
    private int count = 0;
 
    /**
     * 设置心跳标志位,保存到全局变量
     */
    public void setHeartbeat(String value) {
        if ("false".equals(value)) {
            OPCUnit.write(opc.getOP120_F_HEART_BEAT(), "true");
            GlobalVariable.OP120_F_HEART_BEAT = true;
            count = 0;
        } else {
            count++;
        }
        // 循环读取频率是:500ms一次,如果超过6次,也就是3s认定超时
        if (count > GlobalVariable.HEART_MAX_COUNT) {
            GlobalVariable.OP120_F_HEART_BEAT = false;
        }
    }
 
    @Override
    public synchronized void monitor() {
        String ecpStr = "";//异常记录标记
        try{
 
            String isHeartBeat = OPCUnit.read(opc.getOP120_F_HEART_BEAT());
            setHeartbeat(isHeartBeat);
 
            if(GlobalVariable.OP120_F_HEART_BEAT) {
                //PC读工单
                String isPLCStart = OPCUnit.read(opc.getOP120_J_PLC_START());//PLC开始
                if(isPLCStart.equals("true")){
                    String isFinish = OPCUnit.read(opc.getOP120_J_PC_WRITE_ORDER());//PC下发工单完成
                    if(isFinish.equals("false")){
                        handleOrder();
                    }
                }
 
 
                //PC完成
                String isPLCFinish = OPCUnit.read(opc.getOP120_J_PLC_FINISH());//PLC完成
                if(isPLCFinish.equals("true")){
                    String isFinish = OPCUnit.read(opc.getOP120_J_PC_FINISH());//PC操作完成
                    if(isFinish.equals("false")){
                        handleMaterial();
                        handleInfo();
                        handleFinsh();
                    }
                }
 
            }else{
                logger.info("OP120工位与PLC断开,请检查PLC或网络是否异常!");
            }
 
        }catch (Exception e) {
            ecpStr ="出现异常:" + logUtil.getTrace(e);
        }finally {
            if(!"".equals(ecpStr)){
                logger.info(ecpStr+"\r\n");
            }
        }
    }
 
    //PC读工单
    public void handleOrder() {
        IN_TIME = DateTool.getLocalTimeForDate();
        S_ORDER_CODE = OPCUnit.read(opc.getOP120_S_ORDER_CODE());//工单编号
        S_PRODUCT_TYPE = OPCUnit.read(opc.getOP120_S_PRODUCT_CODE());//产品编号
        S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
        S_SFC_CODE = OPCUnit.read(opc.getOP120_S_SFC_CODE());//总成编码
        OPCUnit.write(opc.getOP120_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
        logger.info("OP120工位,handleOrder PC处理完成!");
    }
 
    public void handleMaterial() {
        if("".equals(S_ORDER_CODE)){
            IN_TIME = DateTool.getLocalTimeForDate();
            S_ORDER_CODE = OPCUnit.read(opc.getOP120_S_ORDER_CODE());//工单编号
            S_PRODUCT_TYPE = OPCUnit.read(opc.getOP120_S_PRODUCT_CODE());//产品编号
            S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
            S_SFC_CODE = OPCUnit.read(opc.getOP120_S_SFC_CODE());//总成编码
        }
        //查询批次上料信息
        ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
        productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
        productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
        ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
        List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
        for(int i=0;i<list1.size();i++){
            ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
 
            //判断是否有该工位
            String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
            logger.info("当前工位:"+locationCodes.toString());
            boolean isLocationCode = false;
            if(locationCodes.length>0)
            {
                for (int j=0;j<locationCodes.length;j++){
                    String location = locationCodes[j];
                    if(location.equals(LOCATION_CODE)){
                        isLocationCode = true;
                    }
                }
            }
 
            int remainingQuantity =  productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
            if(remainingQuantity>0 && isLocationCode){
                //新增物料追溯
                MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
                materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
                materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
                materialTraceabilityParam.setProductNo(S_SFC_CODE);
                materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
                materialTraceabilityParam.setLocationCode(LOCATION_CODE);
                materialTraceabilityParam.setAssemblyQty(1);
                materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
                materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
                materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
 
                MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
                materialTraceabilityService.add(materialTraceabilityParam);
                //更新剩余数量
                productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
                productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
                productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
            }
        }
    }
 
    //PC读参数信息
    public void handleInfo() throws Exception {
        logger.info("OP120工位,handleInfo START!");
 
        if(null == list /*|| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)*/){
            if(group != null){
                opc.getServer().removeGroup(group,true);
            }
            group = opc.getServer().addGroup(GROUP_NAME);
 
            CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
            //collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
            collectionParamConfParam.setLocationCode(LOCATION_CODE);
            CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
            list = collectionParamConfService.findListBySpec(collectionParamConfParam);
 
 
            for(int i=0;i<list.size();i++){
                CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
                Item item = group.addItem(result.getGatherAddress());
                result.setItem(item);
                list.set(i,result);
            }
            //S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
        }
 
        if(null != list && list.size()>0) {
            ParamCollectionService paramCollectionService = opc.paramCollectionService;
            for (int i = 0; i < list.size(); i++) {
                CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
                Item item = result.getItem();
                String value = OPCUnit.read(item);//读参数值
                ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
                paramCollectionParam.setParamCode(result.getParamCode());
                paramCollectionParam.setParamName(result.getParamName());
                paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
                paramCollectionParam.setSfcCode(S_SFC_CODE);
                paramCollectionParam.setProductCode(S_PRODUCT_CODE);
                paramCollectionParam.setProductionLine(result.getProductionLine());
                paramCollectionParam.setLocationCode(result.getLocationCode());
                paramCollectionParam.setParamValue(value);
                paramCollectionParam.setParamLower(result.getParamLower());
                paramCollectionParam.setParamUpper(result.getParamUpper());
                paramCollectionParam.setParamStandard(result.getParamCentral());
                paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
                paramCollectionParam.setUnit(result.getUnit());
                paramCollectionService.add(paramCollectionParam);
            }
        }
 
        logger.info("OP120工位,handleInfo END!");
    }
 
    //PC完成
    public void handleFinsh() {
        if("".equals(S_ORDER_CODE)){
            IN_TIME = DateTool.getLocalTimeForDate();
            S_ORDER_CODE = OPCUnit.read(opc.getOP120_S_ORDER_CODE());//工单编号
            S_PRODUCT_TYPE = OPCUnit.read(opc.getOP120_S_PRODUCT_CODE());//产品编号
            S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
            S_SFC_CODE = OPCUnit.read(opc.getOP120_S_SFC_CODE());//总成编码
        }
        //处理过站信息
        String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP120_S_PRODUCT_STATE_CODE());
 
        //修改报工记录
        if("false".equals(S_PRODUCT_STATE_CODE)){
            ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
            productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
            productionOrderRecordsParam.setProductNo(S_SFC_CODE);
            ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
 
            List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
            if(list.size()>0){
                ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
                productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
                productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
                productionOrderRecordsService.update(productionOrderRecordsParam);
            }
        }
 
 
        PassingStationCollectionParam param = new PassingStationCollectionParam();
        param.setWorkOrderNo(S_ORDER_CODE);
        param.setProductCode(S_PRODUCT_CODE);
        param.setSfcCode(S_SFC_CODE);
        param.setProductionLine(PRODUCTION_LINE);
        param.setLocationCode(LOCATION_CODE);
        param.setInboundTime(IN_TIME);
        param.setOutboundTime(DateTool.getLocalTimeForDate());
        param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
        PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
        passingStationCollectionService.add(param);
 
        OPCUnit.write(opc.getOP120_J_PC_FINISH(), "true"); //PC完成
 
        logger.info("OP120工位,handleFinsh PC处理完成!");
    }
 
}