package cn.stylefeng.guns.plcserver.server.OP120.impl;
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import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
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import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
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import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
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import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
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import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
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import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
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import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
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import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
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import cn.stylefeng.guns.plcserver.opc.OPCComm;
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import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
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import cn.stylefeng.guns.plcserver.server.OP120.OP120ServerInterface;
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import cn.stylefeng.guns.plcserver.tool.DateTool;
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import cn.stylefeng.guns.plcserver.tool.LogUtil;
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import org.apache.log4j.Logger;
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import org.openscada.opc.lib.da.Group;
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import org.openscada.opc.lib.da.Item;
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import java.util.Date;
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import java.util.List;
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public class OP120ServerInterfaceImpl implements OP120ServerInterface {
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private static Logger logger;
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LogUtil logUtil = new LogUtil();
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static {
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logger = Logger.getLogger(OP120ServerInterfaceImpl.class);
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}
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private OPCComm opc = OPCComm.getInstance();
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private static Date IN_TIME = null;
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private static String S_ORDER_CODE = "";//工单编号
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private static String S_PRODUCT_CODE = "";//产品编号
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private static String S_PRODUCT_TYPE= "";//产品类型
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private static String S_PRODUCT_CODE_OLD = "";//产品编号
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private static String S_SFC_CODE = "";//总成编码
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private static String S_RIGHT_CODE = "";//右壳体编码
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private static String PRODUCTION_LINE = "OP";//产线号
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private static String LOCATION_CODE = "OP120";//工位号
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private static String GROUP_NAME = "OP120_P";//工位号
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private static List list = null;
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private static Group group = null;
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private int count = 0;
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/**
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* 设置心跳标志位，保存到全局变量
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*/
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public void setHeartbeat(String value) {
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if ("false".equals(value)) {
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OPCUnit.write(opc.getOP120_F_HEART_BEAT(), "true");
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GlobalVariable.OP120_F_HEART_BEAT = true;
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count = 0;
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} else {
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count++;
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}
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// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
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if (count > GlobalVariable.HEART_MAX_COUNT) {
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GlobalVariable.OP120_F_HEART_BEAT = false;
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}
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}
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@Override
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public synchronized void monitor() {
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String ecpStr = "";//异常记录标记
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try{
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String isHeartBeat = OPCUnit.read(opc.getOP120_F_HEART_BEAT());
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setHeartbeat(isHeartBeat);
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if(GlobalVariable.OP120_F_HEART_BEAT) {
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//PC读工单
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String isPLCStart = OPCUnit.read(opc.getOP120_J_PLC_START());//PLC开始
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if(isPLCStart.equals("true")){
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String isFinish = OPCUnit.read(opc.getOP120_J_PC_WRITE_ORDER());//PC下发工单完成
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if(isFinish.equals("false")){
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handleOrder();
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}
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}
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//PC完成
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String isPLCFinish = OPCUnit.read(opc.getOP120_J_PLC_FINISH());//PLC完成
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if(isPLCFinish.equals("true")){
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String isFinish = OPCUnit.read(opc.getOP120_J_PC_FINISH());//PC操作完成
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if(isFinish.equals("false")){
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handleMaterial();
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handleInfo();
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handleFinsh();
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}
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}
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}else{
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logger.info("OP120工位与PLC断开,请检查PLC或网络是否异常！");
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}
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}catch (Exception e) {
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ecpStr ="出现异常：" + logUtil.getTrace(e);
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}finally {
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if(!"".equals(ecpStr)){
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logger.info(ecpStr+"\r\n");
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}
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}
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}
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//PC读工单
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public void handleOrder() {
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IN_TIME = DateTool.getLocalTimeForDate();
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S_ORDER_CODE = OPCUnit.read(opc.getOP120_S_ORDER_CODE());//工单编号
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S_PRODUCT_TYPE = OPCUnit.read(opc.getOP120_S_PRODUCT_CODE());//产品编号
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S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
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S_SFC_CODE = OPCUnit.read(opc.getOP120_S_SFC_CODE());//总成编码
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OPCUnit.write(opc.getOP120_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
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logger.info("OP120工位,handleOrder PC处理完成！");
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}
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public void handleMaterial() {
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if("".equals(S_ORDER_CODE)){
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IN_TIME = DateTool.getLocalTimeForDate();
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S_ORDER_CODE = OPCUnit.read(opc.getOP120_S_ORDER_CODE());//工单编号
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S_PRODUCT_TYPE = OPCUnit.read(opc.getOP120_S_PRODUCT_CODE());//产品编号
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S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
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S_SFC_CODE = OPCUnit.read(opc.getOP120_S_SFC_CODE());//总成编码
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}
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//查询批次上料信息
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ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
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productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
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productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
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ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
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List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
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for(int i=0;i<list1.size();i++){
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ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
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//判断是否有该工位
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String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
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logger.info("当前工位："+locationCodes.toString());
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boolean isLocationCode = false;
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if(locationCodes.length>0)
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{
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for (int j=0;j<locationCodes.length;j++){
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String location = locationCodes[j];
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if(location.equals(LOCATION_CODE)){
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isLocationCode = true;
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}
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}
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}
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int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
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if(remainingQuantity>0 && isLocationCode){
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//新增物料追溯
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MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
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materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
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materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
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materialTraceabilityParam.setProductNo(S_SFC_CODE);
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materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
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materialTraceabilityParam.setLocationCode(LOCATION_CODE);
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materialTraceabilityParam.setAssemblyQty(1);
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materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
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materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
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materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
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MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
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materialTraceabilityService.add(materialTraceabilityParam);
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//更新剩余数量
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productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
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productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
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productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
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}
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}
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}
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//PC读参数信息
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public void handleInfo() throws Exception {
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logger.info("OP120工位,handleInfo START！");
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if(null == list /*|| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)*/){
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if(group != null){
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opc.getServer().removeGroup(group,true);
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}
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group = opc.getServer().addGroup(GROUP_NAME);
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CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
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//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
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collectionParamConfParam.setLocationCode(LOCATION_CODE);
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CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
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list = collectionParamConfService.findListBySpec(collectionParamConfParam);
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for(int i=0;i<list.size();i++){
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CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
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Item item = group.addItem(result.getGatherAddress());
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result.setItem(item);
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list.set(i,result);
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}
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//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
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}
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if(null != list && list.size()>0) {
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ParamCollectionService paramCollectionService = opc.paramCollectionService;
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for (int i = 0; i < list.size(); i++) {
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CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
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Item item = result.getItem();
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String value = OPCUnit.read(item);//读参数值
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ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
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paramCollectionParam.setParamCode(result.getParamCode());
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paramCollectionParam.setParamName(result.getParamName());
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paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
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paramCollectionParam.setSfcCode(S_SFC_CODE);
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paramCollectionParam.setProductCode(S_PRODUCT_CODE);
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paramCollectionParam.setProductionLine(result.getProductionLine());
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paramCollectionParam.setLocationCode(result.getLocationCode());
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paramCollectionParam.setParamValue(value);
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paramCollectionParam.setParamLower(result.getParamLower());
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paramCollectionParam.setParamUpper(result.getParamUpper());
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paramCollectionParam.setParamStandard(result.getParamCentral());
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paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
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paramCollectionParam.setUnit(result.getUnit());
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paramCollectionService.add(paramCollectionParam);
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}
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}
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logger.info("OP120工位,handleInfo END！");
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}
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//PC完成
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public void handleFinsh() {
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if("".equals(S_ORDER_CODE)){
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IN_TIME = DateTool.getLocalTimeForDate();
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S_ORDER_CODE = OPCUnit.read(opc.getOP120_S_ORDER_CODE());//工单编号
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S_PRODUCT_TYPE = OPCUnit.read(opc.getOP120_S_PRODUCT_CODE());//产品编号
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S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
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S_SFC_CODE = OPCUnit.read(opc.getOP120_S_SFC_CODE());//总成编码
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}
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//处理过站信息
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String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP120_S_PRODUCT_STATE_CODE());
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//修改报工记录
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if("false".equals(S_PRODUCT_STATE_CODE)){
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ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
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productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
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productionOrderRecordsParam.setProductNo(S_SFC_CODE);
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ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
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List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
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if(list.size()>0){
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ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
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productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
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productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
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productionOrderRecordsService.update(productionOrderRecordsParam);
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}
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}
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PassingStationCollectionParam param = new PassingStationCollectionParam();
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param.setWorkOrderNo(S_ORDER_CODE);
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param.setProductCode(S_PRODUCT_CODE);
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param.setSfcCode(S_SFC_CODE);
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param.setProductionLine(PRODUCTION_LINE);
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param.setLocationCode(LOCATION_CODE);
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param.setInboundTime(IN_TIME);
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param.setOutboundTime(DateTool.getLocalTimeForDate());
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param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
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PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
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passingStationCollectionService.add(param);
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OPCUnit.write(opc.getOP120_J_PC_FINISH(), "true"); //PC完成
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logger.info("OP120工位,handleFinsh PC处理完成！");
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}
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}
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