package cn.stylefeng.guns.plcserver.callback;
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import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
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import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
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import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
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import cn.stylefeng.guns.modular.bs.equipmentInfo.service.EquipmentInfoService;
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import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
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import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
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import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
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import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
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import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
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import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
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import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
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import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
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import cn.stylefeng.guns.modular.em.equipmentAlarm.service.EquipmentAlarmService;
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import cn.stylefeng.guns.modular.em.equipmentStatus.service.EquipmentStatusService;
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import cn.stylefeng.guns.modular.gm.greaseManage.service.GreaseManageService;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
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import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
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import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
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import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.params.SerialNumbersConfParam;
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import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.result.SerialNumbersConfResult;
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import cn.stylefeng.guns.modular.sc.serialNumbersConf.service.SerialNumbersConfService;
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import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
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import cn.stylefeng.guns.plcserver.opc.OPCElement;
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import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
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import cn.stylefeng.guns.plcserver.opc.unit.SFCCodeTool;
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import cn.stylefeng.guns.plcserver.tool.DateTool;
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import cn.stylefeng.guns.plcserver.tool.LogUtil;
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import com.kangaroohy.milo.model.ReadWriteEntity;
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import com.kangaroohy.milo.runner.subscription.SubscriptionCallback;
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import com.kangaroohy.milo.service.MiloService;
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import org.apache.commons.lang3.StringUtils;
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import org.apache.log4j.Logger;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Component;
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import java.util.*;
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@Component
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public class COP010Callback implements SubscriptionCallback {
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public MiloService miloService;
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@Autowired
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public ProductionOrdeInfoService productionOrdeInfoService;
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@Autowired
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public PassingStationCollectionService passingStationCollectionService;
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@Autowired
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public ParamCollectionService paramCollectionService;
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@Autowired
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public CollectionParamConfService collectionParamConfService;
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@Autowired
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public SerialNumbersConfService serialNumbersConfService;
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@Autowired
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private EquipmentStatusService equipmentStatusService;
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@Autowired
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private EquipmentAlarmService equipmentAlarmService;
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@Autowired
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private MaterialTraceabilityService materialTraceabilityService;
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@Autowired
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private EquipmentInfoService equipmentInfoService;
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@Autowired
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private RepairManageInfoService repairManageInfoService;
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@Autowired
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private LocationInfoService locationInfoService;
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@Autowired
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private GreaseManageService greaseManageService;
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@Autowired
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private ProductionOrderRecordsService productionOrderRecordsService;
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@Autowired
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private ProductionOrderBatchInfoService productionOrderBatchInfoService;
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private static Logger logger;
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LogUtil logUtil = new LogUtil();
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static {
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logger = Logger.getLogger(COP010Callback.class);
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}
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private static Date IN_TIME = null;
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private static String S_ORDER_CODE = "";//工单编号
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private static String S_PRODUCT_CODE = "";//产品编号
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private static String S_PRODUCT_TYPE= "";//产品类型
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private static String S_SFC_CODE = "";//总成编码
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private static String PRODUCTION_LINE = "COP";//产线号
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private static String LOCATION_CODE = "COP010";//工位号
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private static List list = null;
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public COP010Callback(MiloService miloService,
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ProductionOrdeInfoService productionOrdeInfoService,
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PassingStationCollectionService passingStationCollectionService,
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ParamCollectionService paramCollectionService,
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CollectionParamConfService collectionParamConfService,
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SerialNumbersConfService serialNumbersConfService,
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EquipmentStatusService equipmentStatusService,
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EquipmentAlarmService equipmentAlarmService,
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MaterialTraceabilityService materialTraceabilityService,
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EquipmentInfoService equipmentInfoService,
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RepairManageInfoService repairManageInfoService,
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LocationInfoService locationInfoService,
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GreaseManageService greaseManageService,
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ProductionOrderRecordsService productionOrderRecordsService,
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ProductionOrderBatchInfoService productionOrderBatchInfoService) {
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this.miloService = miloService;
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this.productionOrdeInfoService = productionOrdeInfoService;
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this.passingStationCollectionService = passingStationCollectionService;
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this.paramCollectionService = paramCollectionService;
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this.collectionParamConfService = collectionParamConfService;
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this.serialNumbersConfService = serialNumbersConfService;
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this.equipmentStatusService = equipmentStatusService;
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this.equipmentAlarmService = equipmentAlarmService;
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this.materialTraceabilityService = materialTraceabilityService;
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this.equipmentInfoService = equipmentInfoService;
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this.repairManageInfoService = repairManageInfoService;
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this.locationInfoService = locationInfoService;
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this.greaseManageService = greaseManageService;
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this.productionOrderRecordsService = productionOrderRecordsService;
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this.productionOrderBatchInfoService = productionOrderBatchInfoService;
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}
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@Override
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public void onSubscribe(String identifier, Object value) {
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String ecpStr = "";//异常记录标记
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try {
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//心跳
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if(null != value && identifier.equals(OPCElement.COP010_F_HEART_BEAT)){
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if( "false".equals(value.toString()))
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{
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ReadWriteEntity entity = new ReadWriteEntity(OPCElement.COP010_F_HEART_BEAT,true);
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miloService.writeToOpcUa(entity);
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}
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}
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//PLC进站
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else if(null != value && identifier.equals(OPCElement.COP010_J_PLC_START)){
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if("true".equals(value.toString())){
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String isRepair = miloService.
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readFromOpcUa(OPCElement.COP010_P_REPAIR)
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.getValue().toString();//是否返修
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if(isRepair.equals("true")){
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handleRepair();
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}else{
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handleOrder();
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}
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}
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}
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//PLC出站
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else if(null != value && identifier.equals(OPCElement.COP010_J_PLC_FINISH)){
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if("true".equals(value.toString())){
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handleFinsh();
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handleInfo();
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handleMaterial();
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}
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}else{
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System.out.println("COP010值没有变");
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}
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} catch (Exception e) {
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ecpStr ="出现异常：" + logUtil.getTrace(e);
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}finally {
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if(!"".equals(ecpStr)){
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logger.info(ecpStr+"\r\n");
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}
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System.out.println("finally" +ecpStr);
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}
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}
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public void handleOrder() throws Exception{
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IN_TIME = DateTool.getLocalTimeForDate();
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ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
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param.setProductionLine("");//产线
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param.setOrderStatus("3");//工单状态
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List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
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if(list.size()>0) {
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ProductionOrdeInfoResult result = list.get(0);
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S_ORDER_CODE = result.getWorkOrderNo();
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S_PRODUCT_CODE = result.getMaterialCode();
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S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
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//自动生成唯一码
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Random random = new Random(System.currentTimeMillis());
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S_SFC_CODE = "COP"+random.nextLong();
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List<ReadWriteEntity> lists = new ArrayList<>();
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lists.add(new ReadWriteEntity(OPCElement.COP010_S_ORDER_CODE,S_ORDER_CODE));
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lists.add(new ReadWriteEntity(OPCElement.COP010_S_PRODUCT_CODE,Short.parseShort(S_PRODUCT_TYPE)));
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lists.add(new ReadWriteEntity(OPCElement.COP010_S_SFC_CODE,S_SFC_CODE));
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lists.add(new ReadWriteEntity(OPCElement.COP010_S_NUMBER,Short.parseShort(result.getPlanQty().toString())));
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lists.add(new ReadWriteEntity(OPCElement.COP010_J_PC_WRITE_ORDER,true));
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miloService.writeToOpcUa(lists);
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logger.info("COP010工位,handleOrder PC处理完成！2");
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}else{
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logger.info("COP010工位没有可执行的工单,请联系工单管理员下发该产线的工单！");
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}
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}
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public void handleFinsh() throws Exception {
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logger.info("handleFinsh PC处理开始！");
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String S_PRODUCT_STATE_CODE = miloService.
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readFromOpcUa(OPCElement.COP010_S_PRODUCT_STATE_CODE)
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.getValue().toString();
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//处理过站信息
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PassingStationCollectionParam param = new PassingStationCollectionParam();
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param.setWorkOrderNo(S_ORDER_CODE);
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param.setProductCode(S_PRODUCT_CODE);
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param.setSfcCode(S_SFC_CODE);
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param.setProductionLine(PRODUCTION_LINE);
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param.setLocationCode(LOCATION_CODE);
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param.setInboundTime(IN_TIME);
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param.setOutboundTime(DateTool.getLocalTimeForDate());
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param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
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passingStationCollectionService.add(param);
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ReadWriteEntity entity = new ReadWriteEntity(OPCElement.COP010_J_PC_FINISH,true);
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miloService.writeToOpcUa(entity);//写PC完成
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logger.info("handleFinsh PC处理完成！");
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}
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public void handleMaterial() {
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//查询批次上料信息
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ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
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productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
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productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
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List<ProductionOrderBatchInfoResult> list = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
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for(int i=0;i<list.size();i++){
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ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list.get(i);
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int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
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if(remainingQuantity>0 ){
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//新增物料追溯
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MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
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materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
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materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
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materialTraceabilityParam.setProductNo(S_SFC_CODE);
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materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
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materialTraceabilityParam.setLocationCode(LOCATION_CODE);
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materialTraceabilityParam.setAssemblyQty(1);
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materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
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materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
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materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
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materialTraceabilityService.add(materialTraceabilityParam);
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//更新剩余数量
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productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
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productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
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productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
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}
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}
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}
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//PC读参数信息
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public void handleInfo() throws Exception {
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logger.info("handleInfo START！");
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if(null == list){
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CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
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collectionParamConfParam.setLocationCode(LOCATION_CODE);
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list = collectionParamConfService.findListBySpec(collectionParamConfParam);
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}
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if(null != list && !list.isEmpty()) {
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for (int i = 0; i < list.size(); i++) {
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CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
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String value = miloService.
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readFromOpcUa(result.getGatherAddress())
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.getValue().toString();//读参数值
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ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
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paramCollectionParam.setParamCode(result.getParamCode());
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paramCollectionParam.setParamName(result.getParamName());
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paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
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paramCollectionParam.setSfcCode(S_SFC_CODE);
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paramCollectionParam.setProductCode(S_PRODUCT_CODE);
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paramCollectionParam.setProductionLine(result.getProductionLine());
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paramCollectionParam.setLocationCode(result.getLocationCode());
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paramCollectionParam.setParamValue(value);
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paramCollectionParam.setParamLower(result.getParamLower());
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paramCollectionParam.setParamUpper(result.getParamUpper());
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paramCollectionParam.setParamStandard(result.getParamCentral());
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paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
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paramCollectionParam.setUnit(result.getUnit());
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paramCollectionService.add(paramCollectionParam);
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}
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}
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logger.info("handleInfo END！");
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}
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public void handleRepair() throws Exception{
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RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
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repairManageInfoParam.setLocationCode(LOCATION_CODE);
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repairManageInfoParam.setManageType("2");
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repairManageInfoParam.setUpPlc("0");
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List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
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if(list.size()>0) {
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RepairManageInfoResult result = list.get(0);
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//自动生成唯一码
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Random random = new Random(System.currentTimeMillis());
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S_SFC_CODE = "COP" + random.nextLong();
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S_ORDER_CODE = result.getWorkOrderNo();
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S_PRODUCT_CODE = result.getProductCode();
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S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
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String repairLocation = result.getPoorLocationCode();//
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//根据工位编码查询工位表中配置的返修工位号
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LocationInfoParam param = new LocationInfoParam();
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param.setLocationCode(repairLocation);
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List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
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if(results.size()>0) {
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LocationInfoResult r = results.get(0);
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String repairLocationNo = r.getSpareField2();
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if(null != repairLocationNo && "" != repairLocationNo){
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List<ReadWriteEntity> lists = new ArrayList<>();
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lists.add(new ReadWriteEntity(OPCElement.COP010_S_ORDER_CODE,S_ORDER_CODE));
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lists.add(new ReadWriteEntity(OPCElement.COP010_S_PRODUCT_CODE,Short.parseShort(S_PRODUCT_TYPE)));
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lists.add(new ReadWriteEntity(OPCElement.COP010_S_SFC_CODE,S_SFC_CODE));
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lists.add(new ReadWriteEntity(OPCElement.COP010_P_REPAIR_LOCATION,repairLocationNo));
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lists.add(new ReadWriteEntity(OPCElement.COP010_J_PC_WRITE_ORDER,true));
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miloService.writeToOpcUa(lists);
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//更新为已经返修上线
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Long id = result.getId();
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repairManageInfoParam.setId(id);
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repairManageInfoParam.setUpPlc("1");
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repairManageInfoService.update(repairManageInfoParam);
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}else{
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logger.info("COP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
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}
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}else{
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logger.info("COP010工位,handleRepair 无法查询到"+repairLocation+"工位！");
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}
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}
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}
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}
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