package com.jcdm.main.plcserver.sub;
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import cn.hutool.core.collection.CollUtil;
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import cn.hutool.core.util.ObjectUtil;
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import cn.hutool.http.HttpRequest;
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import cn.hutool.http.HttpResponse;
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import cn.hutool.json.JSONObject;
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import cn.hutool.json.JSONUtil;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.jcdm.framework.websocket.WebSocketUsers;
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import com.jcdm.main.constant.Constants;
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import com.jcdm.main.da.cellData.service.IDaCellDataService;
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import com.jcdm.main.da.collectionParamConf.domain.DaCollectionParamConf;
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import com.jcdm.main.da.collectionParamConf.service.IDaCollectionParamConfService;
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import com.jcdm.main.da.paramCollection.domain.DaParamCollection;
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import com.jcdm.main.da.paramCollection.service.IDaParamCollectionService;
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import com.jcdm.main.da.passingStationCollection.domain.DaPassingStationCollection;
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import com.jcdm.main.da.passingStationCollection.service.IDaPassingStationCollectionService;
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import com.jcdm.main.da.testDeviceInterfaceTemp.service.IDaTestDeviceInterfaceTempService;
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import com.jcdm.main.om.productionOrde.domain.OmProductionOrdeInfo;
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import com.jcdm.main.om.productionOrde.service.IOmProductionOrdeInfoService;
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import com.jcdm.main.plcserver.util.TimeUtil;
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import com.jcdm.main.restful.factoryMes.service.RestfulService;
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import com.jcdm.main.restful.qingYan.doman.ChildVO;
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import com.jcdm.main.restful.qingYan.doman.ParentVO;
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import com.kangaroohy.milo.model.ReadWriteEntity;
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import com.kangaroohy.milo.model.WriteEntity;
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import com.kangaroohy.milo.runner.subscription.SubscriptionCallback;
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import com.kangaroohy.milo.service.MiloService;
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import lombok.extern.slf4j.Slf4j;
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import org.apache.xmlbeans.GDate;
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import org.eclipse.milo.opcua.stack.core.types.builtin.DateTime;
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import org.eclipse.milo.opcua.stack.core.types.builtin.Variant;
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import org.springframework.stereotype.Component;
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import javax.websocket.Session;
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import java.text.SimpleDateFormat;
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import java.time.LocalDateTime;
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import java.util.*;
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import java.util.concurrent.CompletableFuture;
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import java.util.stream.Collectors;
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@Slf4j
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@Component
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public class OPCUaSubscription implements SubscriptionCallback {
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public static SimpleDateFormat format = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");
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Map<String, Session> map = WebSocketUsers.getUsers();
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public static MiloService miloService;
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public static IDaPassingStationCollectionService daPassingStationCollectionService;
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public static IDaCollectionParamConfService collectionParamConfService;
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public static IDaParamCollectionService daParamCollectionService;
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public static IOmProductionOrdeInfoService omProductionOrdeInfoService;
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public static IDaTestDeviceInterfaceTempService daTestDeviceInterfaceTempService;
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public static IDaCellDataService daCellDataService;
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public OPCUaSubscription(MiloService miloService,
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IDaPassingStationCollectionService daPassingStationCollectionService,
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IDaCollectionParamConfService collectionParamConfService,
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IDaParamCollectionService daParamCollectionService,
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IOmProductionOrdeInfoService omProductionOrdeInfoService,
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IDaTestDeviceInterfaceTempService daTestDeviceInterfaceTempService,
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IDaCellDataService daCellDataService) {
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OPCUaSubscription.miloService = miloService;
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OPCUaSubscription.daPassingStationCollectionService = daPassingStationCollectionService;
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OPCUaSubscription.collectionParamConfService = collectionParamConfService;
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OPCUaSubscription.daParamCollectionService = daParamCollectionService;
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OPCUaSubscription.omProductionOrdeInfoService = omProductionOrdeInfoService;
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OPCUaSubscription.daTestDeviceInterfaceTempService = daTestDeviceInterfaceTempService;
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OPCUaSubscription.daCellDataService = daCellDataService;
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}
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@Override
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public void onSubscribe(String identifier, Object value) {
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log.info("地址："+identifier+"值："+value);
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try {
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if(null != value && !Constants.ZERO.equals(value.toString())) {
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String[] nodes = identifier.split("[.]");
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String thoroughfare = nodes[0];//通道
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String device = nodes[1];//设备
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String tab = nodes[2];//标记
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String valueString = value.toString();//地址值
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CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
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subHandle(thoroughfare,device,tab,valueString);
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});
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}
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} catch (Exception e) {
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log.error(e.getMessage());
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}
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}
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public void subHandle(String thoroughfare,String device,String tab,String valueString){
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try{
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if (Constants.RECORD_DATA.equals(tab)) { //出入站
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if (Constants.ONE.equals(valueString)) {//入站
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if(Constants.OP040_OP160.contains(device)){//人工工位
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Object snCodeObject = miloService.readFromOpcUa(thoroughfare + "." + device + ".SNCode").getValue();
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if (ObjectUtil.isNull(snCodeObject)){
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
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}else{
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String productNum = snCodeObject.toString().trim();
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if(productNum.length()<10){
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(12).build());
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}else{
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//将产品SN发送到前台
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productNum = "productNum,"+ productNum;
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WebSocketUsers.sendMessageToUserByText(map.get(device), productNum);
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(11).build());
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String str = thoroughfare + "." + device + ".MESScrew";
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(str).value(1).build());//拧紧步骤
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}
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}
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}else {//自动工位
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//所有进站将进站时间写给PLC
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SimpleDateFormat dateFormat = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");
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String currentDate = dateFormat.format(new Date());
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miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".StartTime").value(currentDate).build());
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Integer recordDataDone = 11;
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(recordDataDone).build());
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}
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} else if(Constants.TWO.equals(valueString)){//出站
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if(Constants.OP040_OP160.contains(device)){//人工工位
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if(Constants.OP165.equals(device)){
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WebSocketUsers.sendMessageToUserByText(map.get(device), "print");//打印
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}else {
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WebSocketUsers.sendMessageToUserByText(map.get(device), "END");
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}
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} else if (Constants.OP0170_OP220.contains(device)) {
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WebSocketUsers.sendMessageToUserByText(map.get(device), "END");
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} else{//自动工位
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//先判断是否有产品SN
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Object snCodeObject = miloService.readFromOpcUa(thoroughfare + "." + device + ".SNCode").getValue();
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Object orderObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".WorkOrderNumber").getValue();
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if (ObjectUtil.isNull(snCodeObject)){
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(25).build());
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}else {
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Integer result = 21;
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String snCode = snCodeObject.toString().trim();//产品SN
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String orderNumber = orderObjcet.toString().trim();//工单号
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if(snCode.length()<10){
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result = 22;
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
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}else {
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//所有出站将出站时间写给PLC
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SimpleDateFormat dateFormat = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");
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String currentDate = dateFormat.format(new Date());
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miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".StopTime").value(currentDate).build());
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Object stationStatusObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".StationStatus").getValue();//站状态地址
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if (ObjectUtil.isNotNull(stationStatusObjcet)) {
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String stationStatus = stationStatusObjcet.toString();
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if (Constants.OP010.equals(device)) {
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Object housingCodeObject = miloService.readFromOpcUa(thoroughfare + "." + device + ".HousingCode").getValue();//壳体条码，存到工单，返修用
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if (ObjectUtil.isNull(housingCodeObject)){
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result = 25;
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}else{
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String housingCode = housingCodeObject.toString();//壳体条码，存到工单，返修用
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if(housingCode.length()<10){
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result = 25;
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}else{
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CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
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updateOrderStatus(snCode, "3",housingCode);//OP010工位更新工单状态为执行中,并更新主物料壳体条码
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reportFactoryMes(snCode, device, format.format(new Date()));//工厂MES报工
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});
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}
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}
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}
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if(Constants.OP230.equals(device)){
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CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
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updateOrderStatus(snCode, "5","");//OP230工位更新工单状态为已完成
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reportFactoryMes(snCode, "OP240", format.format(new Date()));//工厂MES报工 //暂时 OP240工位还没有好，在230报240的工
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});
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}
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if(result == 21){
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result = savePassingStation(thoroughfare, device, snCode, orderNumber, stationStatus);//保存过站
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}
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if (result == 21) {
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result = saveParamCollection(device, snCode, orderNumber, stationStatus);//保存参数，发送工厂MES
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}
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} else {
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result = 23;
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log.info("读取到工位{}StationStatus数据：{},返回RecordDataDone的值为{}", device, "IS NULL！", result);
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}
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordDataDone").value(result).build());
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}
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}
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}
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}
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}else if (Constants.RECORD_SN.equals(tab)){//请求产品序列号
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if (Constants.ONE.equals(valueString)){
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//进站PLC给产品类型，MES读取产品类型
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Object productTypeObjcet = miloService.readFromOpcUa(thoroughfare + "." + device + ".ProductType").getValue();//产品类型
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if (ObjectUtil.isNotNull(productTypeObjcet)){
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String productType = productTypeObjcet.toString();//产品类型
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String materialCode = Constants.materialMap.get(productType);
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//接收工单，保存到数据库,并且将工单传给PLC
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CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
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receivingWorkOrders(thoroughfare, device,materialCode);
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});
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}else{
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(12).build());
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}
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}
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}else if(Constants.SCREW.equals(tab)){
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List<String> list = new ArrayList<>();
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String[] suffixes = {"Torque1", "Angle1", "TorqueResult1", "AngleResult1"};
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for (String suffix : suffixes) {
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String string = thoroughfare + "." + device + "." + suffix;
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list.add(string);
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}
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List<ReadWriteEntity> list1 = miloService.readFromOpcUa(list);
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List<Object> collect = list1.stream().map(ReadWriteEntity::getValue).collect(Collectors.toList());
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String joinedString = String.join(",", collect.toString());
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WebSocketUsers.sendMessageToUserByText(map.get(device), TightenTheConversionOkNg(joinedString));
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}
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}catch (Exception e) {
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log.error(e.getMessage());
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}
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}
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/**
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* 保存过站数据
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* @param thoroughfare 通道
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* @param device 工位
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* @param snCode 产品序列号
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* @param stationStatus 站状态
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* @return Integer
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* @throws Exception e
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*/
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private static Integer savePassingStation(String thoroughfare, String device,String snCode,String orderNumber,String stationStatus){
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Integer result = 21;
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try {
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//读进站时间
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Date startTime = new Date();
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ReadWriteEntity startTimeRead = miloService.readFromOpcUa(thoroughfare + "." + device + ".StartTime");//进站时间
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if (ObjectUtil.isNotNull(startTimeRead.getValue())){
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startTime = format.parse(startTimeRead.getValue().toString());
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}else{
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result = 23;
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log.info("读取到工位{}的StartTime数据：{},返回RecordDataDone的值为{}",device,"IS NULL！",result);
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return result;
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}
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DaPassingStationCollection passingStationCollection = new DaPassingStationCollection();
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passingStationCollection.setSfcCode(snCode);//产品序列号
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passingStationCollection.setWorkOrderNo(orderNumber);//工单号
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passingStationCollection.setLocationCode(device);//工位
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passingStationCollection.setInboundTime(startTime);//进站时间
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passingStationCollection.setOutboundTime(new Date());//出站时间
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passingStationCollection.setOutRsSign(stationStatus);//站状态值
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passingStationCollection.setCollectionTime(new Date());//采集时间
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daPassingStationCollectionService.save(passingStationCollection);
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} catch (Exception e) {
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throw new RuntimeException(e);
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}
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return result;
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}
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/**
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* 保存参数数据和发送工厂MES
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* @param device 工位
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* @param snCode 产品SN
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* @param orderNumber 工单号
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* @param stationStatus 站状态
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* @return result
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* @throws Exception e
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*/
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private static Integer saveParamCollection(String device,String snCode,String orderNumber,String stationStatus){
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Integer result = 21;//返回结果
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try {
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//查询参数配置表
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List<DaCollectionParamConf> list = collectionParamConfService.list(new LambdaQueryWrapper<DaCollectionParamConf>()
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.eq(DaCollectionParamConf::getProcessesCode, device)//工位
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.eq(DaCollectionParamConf::getWhetherToCollect, Constants.ONE)//是否采集
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);
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if (CollUtil.isNotEmpty(list)){
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List<String> collect = list.stream()
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.map(DaCollectionParamConf::getGatherAddress).collect(Collectors.toList());
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List<ReadWriteEntity> readWriteEntityList = miloService.readFromOpcUa(collect);
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List<DaParamCollection> collectionList = new ArrayList<>();
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List<ChildVO> mesList = new ArrayList<>();
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for (int i = 0; i < readWriteEntityList.size(); i++) {
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DaParamCollection daParamCollection = new DaParamCollection();
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daParamCollection.setSfcCode(snCode);//产品SN
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daParamCollection.setWorkOrderNo(orderNumber);//工单号
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daParamCollection.setParamCode(list.get(i).getCollectParameterId());//参数编码
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daParamCollection.setParamName(list.get(i).getCollectParameterName());//参数名称
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String paramValue = "";
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if (ObjectUtil.isNotNull(readWriteEntityList.get(i).getValue())){
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paramValue = readWriteEntityList.get(i).getValue().toString();//参数值
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/*if("DATE".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){
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paramValue = format.parse(TimeUtil.test(TimeUtil.stringProcessing(paramValue))).toString();
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}else if("MODEL".equals(list.get(i).getCollectParameterType()) && !paramValue.isEmpty()){
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paramValue = Constants.materialMap.get(paramValue);
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}*/
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}
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daParamCollection.setParamValue(paramValue);//参数值
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daParamCollection.setLocationCode(device);//工位
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daParamCollection.setCollectionTime(new Date());//采集时间
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collectionList.add(daParamCollection);//封装参数采集list
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//发送给工厂mes参数封装
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ChildVO childVO = new ChildVO();
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childVO.setItemCode(list.get(i).getCollectParameterId());//参数编码
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childVO.setItemType(list.get(i).getItemType());
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childVO.setItemValue(paramValue);//参数值
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childVO.setItemText(list.get(i).getCollectParameterName());
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childVO.setCheckResult("1");
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childVO.setCheckTime(format.format(new Date()));
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mesList.add(childVO);
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}
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CompletableFuture<Void> cp1 = CompletableFuture.runAsync(() -> {
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//插入参数采集表
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daParamCollectionService.insertBatch(collectionList);
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//上传到工厂mes
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ParentVO parentVO = new ParentVO();
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parentVO.setStationCode(device);//工位
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parentVO.setSiteCode("3983");
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parentVO.setRecordId(UUID.randomUUID().toString());
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if("2".equals(stationStatus)){//工站状态
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parentVO.setTotalResult("0");
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}else{
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parentVO.setTotalResult("1");
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}
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parentVO.setProductNum(snCode);
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parentVO.setCheckList(mesList);
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log.info("执行工厂MES方法start，工位号{} 传入数据：{}",device ,parentVO);
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HttpResponse execute = HttpRequest.post(Constants.FACTORY_EMS_UAT_GET_RUL+"deviceResultFeedback").body(JSONUtil.toJsonStr(parentVO)).execute();
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log.info("执行工厂MES方法end，工位号{} 返回数据：{}",device,execute.body());
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});
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}
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}catch (Exception e) {
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throw new RuntimeException(e);
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}
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return result;
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}
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/**
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* 接收工单信息
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* @param thoroughfare 通道
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* @param device 工位
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* @param materialCode 物料号
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* @throws Exception e
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*/
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public synchronized void receivingWorkOrders(String thoroughfare ,String device ,String materialCode)
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{
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try {
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String productNum = "";//模组码
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String orderNum = "";//工单号
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//先查询表中是否有剩余工单
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List<OmProductionOrdeInfo> orderList = omProductionOrdeInfoService.list(new LambdaQueryWrapper<OmProductionOrdeInfo>()
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.eq(OmProductionOrdeInfo::getOrderStatus, Constants.ONE)
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.eq(OmProductionOrdeInfo::getStationCode,device)//工位
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//.eq(OmProductionOrdeInfo::getProductCode,materialCode)
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);//产品类型
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if (CollUtil.isNotEmpty(orderList)){
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Long id = orderList.get(0).getId();
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productNum = orderList.get(0).getProductNum();//产品码
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orderNum = orderList.get(0).getWorkOrderNo();
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}else{
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// 查询最新的工单信息
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OmProductionOrdeInfo lastOrder = omProductionOrdeInfoService.getLastOrder();
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//String facMaterialCode = Constants.facMaterialMap.get(materialCode);
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log.info("请求工厂MES工单：入参device{},请求工厂物料编码,产品物料编码MaterialCode{}", device,materialCode);
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String orderJsonString = RestfulService.getProductionWorkOrderRequest(lastOrder.getProductNum(), device,"");
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log.info("请求工厂MES工单：出参pack：{}", orderJsonString);
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JSONObject jsonObject = new JSONObject(orderJsonString);
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// 从JSONObject中获取data对象
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JSONObject dataObject = jsonObject.getJSONObject("data");
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String code = jsonObject.getStr("code");
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// 判断接单是否成功
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if("success".equals(code)) {
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OmProductionOrdeInfo omProductionOrdeInfo = new OmProductionOrdeInfo();
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omProductionOrdeInfo.setWorkOrderNo(dataObject.getStr("productionOrderNum"));
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omProductionOrdeInfo.setProductNum(dataObject.getStr("productNum"));
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omProductionOrdeInfo.setStationCode(device);
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omProductionOrdeInfo.setProductCode(materialCode);
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omProductionOrdeInfo.setMaterialCode(dataObject.getStr("materialCode"));
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omProductionOrdeInfo.setPlanQty(Long.valueOf(dataObject.getStr("plannedQuantity")));
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omProductionOrdeInfo.setOnlineCompletionMark("0");
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omProductionOrdeInfo.setSfResult("0");
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omProductionOrdeInfo.setProductModel(dataObject.getStr("model"));
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omProductionOrdeInfo.setCreateTime(new Date());
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omProductionOrdeInfo.setCreateUser("工厂MES");
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omProductionOrdeInfoService.save(omProductionOrdeInfo);
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productNum = dataObject.getStr("productNum");
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orderNum = dataObject.getStr("productionOrderNum");
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}
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}
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//下发产品SN和工单号
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if(!productNum.isEmpty() && !orderNum.isEmpty()){
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miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".SNCode").value(productNum).build());
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miloService.writeToOpcUa(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".WorkOrderNumber").value(orderNum).build());
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(11).build());
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}else{
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miloService.writeToOpcShort(ReadWriteEntity.builder().identifier(thoroughfare + "." + device + ".RecordSNDone").value(12).build());
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}
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} catch (Exception e) {
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throw new RuntimeException(e);
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}
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}
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/**
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* 更新工单
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* @param snCode 产品sn
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* @param orderStatus 工单状态
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* @param materialCode 壳体条码
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* @throws Exception e
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*/
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private static void updateOrderStatus(String snCode,String orderStatus,String materialCode){
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try {
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//更新工单状态为已执行
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LambdaUpdateWrapper<OmProductionOrdeInfo> updateWrapper = new LambdaUpdateWrapper<>();
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updateWrapper.set(OmProductionOrdeInfo::getOrderStatus,orderStatus);
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if(!materialCode.isEmpty()){//上线
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updateWrapper.set(OmProductionOrdeInfo::getTrolleyYard,materialCode);//壳体条码
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updateWrapper.set(OmProductionOrdeInfo::getActualStartTime,new Date());//开始时间
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}else{//下线
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updateWrapper.set(OmProductionOrdeInfo::getActualEndTime,new Date());//结束时间
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}
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updateWrapper.eq(OmProductionOrdeInfo::getProductNum,snCode);
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omProductionOrdeInfoService.update(new OmProductionOrdeInfo(),updateWrapper);
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} catch (Exception e) {
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throw new RuntimeException(e);
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}
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}
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/**
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* 工厂MES报工
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* @param productNum 通道
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* @param stationCode 工位
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* @param confirmTime 时间
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* @throws Exception e
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*/
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//{"code":"success","data":{"productNum":"LCV123456P0600036","stationCode":"1HZ01","resultCode":"S","resultText":"报工成功"},"message":"API调用成功"}
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public static void reportFactoryMes(String productNum,String stationCode,String confirmTime)
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{
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String result = "";
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String url = Constants.FACTORY_EMS_UAT_GET_RUL + "workReportResultFeedback?siteCode="+Constants.FACTORY_EMS_SITE_CODE+"&stationCode="+stationCode+"&productNum="+productNum+"&confirmTime="+confirmTime;
|
try {
|
log.info("执行工厂MES报工方法start，序列号{}工位号{}url{}",productNum,stationCode ,url);
|
HttpResponse response = HttpRequest.get(url).execute();
|
//HttpRequest httpRequest = HttpRequest.get(url);
|
result = response.body();
|
log.info("执行工厂MES报工方法第一次end，序列号{}工位号{}返回数据{}",productNum,stationCode ,result);
|
}catch (Exception e){
|
throw new RuntimeException(e);
|
}finally {
|
if(result.isEmpty()){
|
HttpResponse response = HttpRequest.get(url).execute();
|
result = response.body();
|
log.info("执行工厂MES报工方法第二次end，序列号{}工位号{}返回数据{}",productNum,stationCode ,result);
|
}
|
}
|
}
|
public static String TightenTheConversionOkNg(String param){
|
// 去除首尾的方括号，然后按照逗号分割字符串
|
String[] parts = param.substring(1, param.length() - 1).split(",");
|
|
// 创建一个新的StringBuilder来构建替换后的字符串
|
StringBuilder sb = new StringBuilder();
|
sb.append('['); // 添加左方括号
|
|
for (int i = 0; i < parts.length; i++) {
|
String part = parts[i].trim(); // 去除可能的空格
|
float value;
|
try {
|
value = Float.parseFloat(part); // 尝试将字符串转换为浮点数
|
String replacement;
|
if(i<2){
|
replacement = part;
|
}else{
|
if (value == 1f) {
|
replacement = "OK";
|
} else{
|
replacement = "NG";
|
}
|
}
|
/* if (value == 1f) {
|
replacement = "OK";
|
} else if (value == 2f) {
|
replacement = "NG";
|
} else {
|
replacement = part; // 如果不是1或2，则保持不变
|
}*/
|
sb.append(replacement);
|
if (i < parts.length - 1) {
|
sb.append(','); // 添加逗号（除了最后一个元素）
|
}
|
} catch (NumberFormatException e) {
|
// 如果转换失败，则保持原样（或进行其他错误处理）
|
sb.append(part);
|
if (i < parts.length - 1) {
|
sb.append(',');
|
}
|
}
|
}
|
sb.append(']'); // 添加右方括号
|
return sb.toString();
|
}
|
|
/* public static void main(String[] args) {
|
SimpleDateFormat dateFormat = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss");
|
String currentDate = dateFormat.format(new Date());
|
System.out.println(currentDate);
|
}*/
|
}
|
