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package cn.stylefeng.guns.plcserver.callback; |
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import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam; |
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import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult; |
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import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService; |
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import cn.stylefeng.guns.modular.bs.equipmentInfo.service.EquipmentInfoService; |
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import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService; |
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import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam; |
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import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService; |
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import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam; |
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import cn.stylefeng.guns.modular.cm.passingStationCollection.model.result.PassingStationCollectionResult; |
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import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService; |
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import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam; |
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import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService; |
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import cn.stylefeng.guns.modular.em.equipmentAlarm.service.EquipmentAlarmService; |
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import cn.stylefeng.guns.modular.em.equipmentStatus.service.EquipmentStatusService; |
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import cn.stylefeng.guns.modular.gm.greaseManage.service.GreaseManageService; |
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import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService; |
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam; |
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult; |
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import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService; |
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam; |
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import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult; |
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import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService; |
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import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService; |
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import cn.stylefeng.guns.modular.sc.serialNumbersConf.service.SerialNumbersConfService; |
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import cn.stylefeng.guns.plcserver.opc.GlobalVariable; |
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import cn.stylefeng.guns.plcserver.opc.OPCElement; |
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import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit; |
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import cn.stylefeng.guns.plcserver.tool.DateTool; |
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import cn.stylefeng.guns.plcserver.tool.LogUtil; |
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import com.kangaroohy.milo.model.ReadWriteEntity; |
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import com.kangaroohy.milo.runner.subscription.SubscriptionCallback; |
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import com.kangaroohy.milo.service.MiloService; |
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import org.apache.log4j.Logger; |
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import org.springframework.beans.factory.annotation.Autowired; |
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import org.springframework.stereotype.Component; |
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import java.util.ArrayList; |
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import java.util.Date; |
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import java.util.List; |
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@Component |
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public class OP090Callback implements SubscriptionCallback { |
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public MiloService miloService; |
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@Autowired |
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public ProductionOrdeInfoService productionOrdeInfoService; |
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@Autowired |
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public PassingStationCollectionService passingStationCollectionService; |
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@Autowired |
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public ParamCollectionService paramCollectionService; |
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@Autowired |
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public CollectionParamConfService collectionParamConfService; |
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@Autowired |
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public SerialNumbersConfService serialNumbersConfService; |
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@Autowired |
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private EquipmentStatusService equipmentStatusService; |
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@Autowired |
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private EquipmentAlarmService equipmentAlarmService; |
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@Autowired |
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private MaterialTraceabilityService materialTraceabilityService; |
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@Autowired |
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private EquipmentInfoService equipmentInfoService; |
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@Autowired |
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private RepairManageInfoService repairManageInfoService; |
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@Autowired |
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private LocationInfoService locationInfoService; |
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@Autowired |
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private GreaseManageService greaseManageService; |
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@Autowired |
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private ProductionOrderRecordsService productionOrderRecordsService; |
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@Autowired |
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private ProductionOrderBatchInfoService productionOrderBatchInfoService; |
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private static Logger logger; |
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LogUtil logUtil = new LogUtil(); |
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static { |
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logger = Logger.getLogger(OP090Callback.class); |
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} |
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private static Date IN_TIME = null; |
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private static String S_ORDER_CODE = "";//工单编号 |
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private static String S_PRODUCT_CODE = "";//产品编号 |
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private static String S_PRODUCT_TYPE= "";//产品类型 |
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private static String S_SFC_CODE = "";//总成编码 |
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private static String PRODUCTION_LINE = "OP";//产线号 |
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private static String LOCATION_CODE = "OP090";//工位号 |
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private static List list = null; |
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public OP090Callback(MiloService miloService, |
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ProductionOrdeInfoService productionOrdeInfoService, |
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PassingStationCollectionService passingStationCollectionService, |
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ParamCollectionService paramCollectionService, |
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CollectionParamConfService collectionParamConfService, |
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SerialNumbersConfService serialNumbersConfService, |
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EquipmentStatusService equipmentStatusService, |
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EquipmentAlarmService equipmentAlarmService, |
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MaterialTraceabilityService materialTraceabilityService, |
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EquipmentInfoService equipmentInfoService, |
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RepairManageInfoService repairManageInfoService, |
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LocationInfoService locationInfoService, |
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GreaseManageService greaseManageService, |
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ProductionOrderRecordsService productionOrderRecordsService, |
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ProductionOrderBatchInfoService productionOrderBatchInfoService) { |
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this.miloService = miloService; |
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this.productionOrdeInfoService = productionOrdeInfoService; |
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this.passingStationCollectionService = passingStationCollectionService; |
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this.paramCollectionService = paramCollectionService; |
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this.collectionParamConfService = collectionParamConfService; |
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this.serialNumbersConfService = serialNumbersConfService; |
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this.equipmentStatusService = equipmentStatusService; |
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this.equipmentAlarmService = equipmentAlarmService; |
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this.materialTraceabilityService = materialTraceabilityService; |
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this.equipmentInfoService = equipmentInfoService; |
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this.repairManageInfoService = repairManageInfoService; |
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this.locationInfoService = locationInfoService; |
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this.greaseManageService = greaseManageService; |
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this.productionOrderRecordsService = productionOrderRecordsService; |
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this.productionOrderBatchInfoService = productionOrderBatchInfoService; |
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} |
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@Override |
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public void onSubscribe(String identifier, Object value) { |
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String ecpStr = "";//异常记录标记 |
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try { |
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//心跳 |
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if(null != value && identifier.equals(OPCElement.OP090_F_HEART_BEAT)){ |
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if( "false".equals(value.toString())) |
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{ |
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ReadWriteEntity entity = new ReadWriteEntity(OPCElement.OP090_F_HEART_BEAT,true); |
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miloService.writeToOpcUa(entity); |
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} |
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} |
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//PLC进站 |
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else if(null != value && identifier.equals(OPCElement.OP090_J_PLC_START)){ |
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if("true".equals(value.toString())){ |
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handleOrder(); |
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} |
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} |
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//PLC出站 |
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else if(null != value && identifier.equals(OPCElement.OP090_J_PLC_FINISH)){ |
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if("true".equals(value.toString())){ |
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handleMaterial(); |
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handleFinsh(); |
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handleInfo(); |
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} |
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}else{ |
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System.out.println("值没有变"); |
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} |
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} catch (Exception e) { |
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ecpStr ="出现异常:" + logUtil.getTrace(e); |
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}finally { |
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if(!"".equals(ecpStr)){ |
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logger.info(ecpStr+"\r\n"); |
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} |
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} |
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} |
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//PC读工单 |
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public void handleOrder() throws Exception { |
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logger.info("handleOrder PC处理开始!"); |
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IN_TIME = DateTool.getLocalTimeForDate(); |
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List<String> lists = new ArrayList<>(); |
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lists.add(OPCElement.OP090_S_ORDER_CODE); |
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lists.add(OPCElement.OP090_S_PRODUCT_CODE); |
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lists.add(OPCElement.OP090_S_SFC_CODE); |
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List<ReadWriteEntity> returnLists= miloService.readFromOpcUa(lists); |
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returnLists.forEach(element->{ |
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switch(element.getIdentifier()){ |
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case OPCElement.OP090_S_ORDER_CODE: |
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S_ORDER_CODE = element.getValue().toString(); |
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break; |
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case OPCElement.OP090_S_PRODUCT_CODE: |
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S_PRODUCT_TYPE = element.getValue().toString(); |
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S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE); |
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break; |
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case OPCElement.OP090_S_SFC_CODE: |
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S_SFC_CODE = element.getValue().toString(); |
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break; |
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default: |
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break; |
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} |
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}); |
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ReadWriteEntity entity = new ReadWriteEntity(OPCElement.OP090_J_PC_WRITE_ORDER,true); |
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miloService.writeToOpcUa(entity); |
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logger.info("handleOrder PC处理完成!"); |
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} |
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public void handleFinsh() throws Exception { |
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logger.info("handleFinsh PC处理开始!"); |
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//处理过站信息 |
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Object object = miloService. |
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readFromOpcUa(OPCElement.OP090_S_PRODUCT_STATE_CODE) |
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.getValue(); |
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String S_PRODUCT_STATE_CODE = ""; |
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if(null != object){ |
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S_PRODUCT_STATE_CODE = object.toString(); |
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} |
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PassingStationCollectionParam param = new PassingStationCollectionParam(); |
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param.setWorkOrderNo(S_ORDER_CODE); |
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param.setProductCode(S_PRODUCT_CODE); |
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param.setSfcCode(S_SFC_CODE); |
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param.setProductionLine(PRODUCTION_LINE); |
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param.setLocationCode(LOCATION_CODE); |
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param.setInboundTime(IN_TIME); |
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param.setOutboundTime(DateTool.getLocalTimeForDate()); |
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param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格 |
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passingStationCollectionService.add(param); |
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Object eopSfcCode = miloService. |
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readFromOpcUa(OPCElement.OP090_S_SFC_CODE_EOP) |
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.getValue(); |
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if(null != eopSfcCode) { |
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//根据分总成编码,将EOP物料数据绑定关系修改为总成编码 |
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materialTraceabilityService.updateSFC(S_SFC_CODE, eopSfcCode.toString()); |
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//根据分总成编码,将EOP过站数据绑定关系修改为总成编码 |
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passingStationCollectionService.updateSFC(S_SFC_CODE, eopSfcCode.toString()); |
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//根据分总成编码,将EOP采集数据绑定关系修改为总成编码 |
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paramCollectionService.updateSFC(S_SFC_CODE, eopSfcCode.toString()); |
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logger.info("S_SFC_CODE:" + S_SFC_CODE); |
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logger.info("eopSfcCode:" + eopSfcCode); |
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} |
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//查询COP和BOP是否合格 |
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PassingStationCollectionParam passingStationCollectionParam = new PassingStationCollectionParam(); |
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passingStationCollectionParam.setSfcCode(S_SFC_CODE); |
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List<PassingStationCollectionResult> passingStationCollectionResultList = |
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passingStationCollectionService.findListBySpec(passingStationCollectionParam); |
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String isProductState = "true"; |
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for(int i=0;i<passingStationCollectionResultList.size();i++){ |
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PassingStationCollectionResult passingStationCollectionResult = passingStationCollectionResultList.get(i); |
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if("false".equals(passingStationCollectionResult.getOutRsSign())){ |
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isProductState = "false"; |
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break; |
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} |
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} |
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//修改报工记录 |
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if("2".equals(S_PRODUCT_STATE_CODE) || "false".equals(isProductState)){ |
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ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam(); |
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productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE); |
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productionOrderRecordsParam.setProductNo(S_SFC_CODE); |
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List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam); |
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if(list.size()>0){ |
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ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0); |
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productionOrderRecordsParam.setId(productionOrderRecordsResult.getId()); |
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productionOrderRecordsParam.setWhetherPass("2"); |
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productionOrderRecordsService.update(productionOrderRecordsParam); |
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} |
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} |
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ReadWriteEntity entity = new ReadWriteEntity(OPCElement.OP090_J_PC_FINISH,true); |
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miloService.writeToOpcUa(entity);//写PC完成 |
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logger.info("handleFinsh PC处理完成!"); |
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} |
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public void handleMaterial() { |
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//查询批次上料信息 |
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ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam(); |
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productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE); |
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productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE); |
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List<ProductionOrderBatchInfoResult> list = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam); |
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for(int i=0;i<list.size();i++){ |
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ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list.get(i); |
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int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量 |
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if(remainingQuantity>0 ){ |
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//新增物料追溯 |
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MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam(); |
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materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE); |
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materialTraceabilityParam.setProductCode(S_PRODUCT_CODE); |
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materialTraceabilityParam.setProductNo(S_SFC_CODE); |
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materialTraceabilityParam.setLineCode(PRODUCTION_LINE); |
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materialTraceabilityParam.setLocationCode(LOCATION_CODE); |
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materialTraceabilityParam.setAssemblyQty(1); |
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materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate()); |
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materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码 |
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materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次 |
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materialTraceabilityService.add(materialTraceabilityParam); |
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//更新剩余数量 |
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productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId()); |
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productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量 |
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productionOrderBatchInfoService.update(productionOrderBatchInfoParam); |
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} |
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} |
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} |
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//PC读参数信息 |
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public void handleInfo() throws Exception { |
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logger.info("handleInfo START!"); |
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if(null == list){ |
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CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam(); |
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collectionParamConfParam.setLocationCode(LOCATION_CODE); |
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list = collectionParamConfService.findListBySpec(collectionParamConfParam); |
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} |
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if(null != list && !list.isEmpty()) { |
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for (int i = 0; i < list.size(); i++) { |
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CollectionParamConfResult result = (CollectionParamConfResult) list.get(i); |
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Object value = miloService. |
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readFromOpcUa(result.getGatherAddress()) |
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.getValue();//读参数值 |
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if(null != value) { |
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ParamCollectionParam paramCollectionParam = new ParamCollectionParam(); |
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paramCollectionParam.setParamCode(result.getParamCode()); |
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paramCollectionParam.setParamName(result.getParamName()); |
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paramCollectionParam.setWorkOrderNo(S_ORDER_CODE); |
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paramCollectionParam.setSfcCode(S_SFC_CODE); |
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paramCollectionParam.setProductCode(S_PRODUCT_CODE); |
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paramCollectionParam.setProductionLine(result.getProductionLine()); |
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paramCollectionParam.setLocationCode(result.getLocationCode()); |
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paramCollectionParam.setParamValue(value.toString()); |
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paramCollectionParam.setParamLower(result.getParamLower()); |
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paramCollectionParam.setParamUpper(result.getParamUpper()); |
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paramCollectionParam.setParamStandard(result.getParamCentral()); |
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paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate()); |
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paramCollectionParam.setUnit(result.getUnit()); |
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paramCollectionService.add(paramCollectionParam); |
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} |
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} |
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} |
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logger.info("handleInfo END!"); |
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} |
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} |