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2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP170.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
71e81e	13	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
懒	14	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
cf6bff	16	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	19	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	20	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	21	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	22	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	23	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	24	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	25
	26	import cn.stylefeng.guns.plcserver.server.OP170.OP170ServerInterface;
	27	import cn.stylefeng.guns.plcserver.tool.DateTool;
	28	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	29	import org.apache.log4j.Logger;
	30	import org.openscada.opc.lib.da.Group;
	31	import org.openscada.opc.lib.da.Item;
	32
	33	import java.util.Date;
	34	import java.util.List;
	35
	36
	37	public class OP170ServerInterfaceImpl implements OP170ServerInterface {
	38
	39	private static Logger logger;
	40	LogUtil logUtil = new LogUtil();
	41	static {
	42	logger = Logger.getLogger(OP170ServerInterfaceImpl.class);
	43	}
	44
	45	private OPCComm opc = OPCComm.getInstance();
	46	private static Date IN_TIME = null;
	47	private static String S_ORDER_CODE = "";//工单编号
	48	private static String S_PRODUCT_CODE = "";//产品编号
	49	private static String S_PRODUCT_TYPE= "";//产品类型
	50	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	51	private static String S_SFC_CODE = "";//总成编码
	52	private static String S_RIGHT_CODE = "";//右壳体编码
	53	private static String PRODUCTION_LINE = "OP";//产线号
	54	private static String LOCATION_CODE = "OP170";//工位号
	55	private static String GROUP_NAME = "OP170_P";//工位号
	56	private static List list = null;
	57	private static Group group = null;
cf6bff	58
C	59	private int count = 0;
	60
	61	/**
	62	* 设置心跳标志位，保存到全局变量
	63	*/
	64	public void setHeartbeat(String value) {
	65	if ("false".equals(value)) {
	66	OPCUnit.write(opc.getOP170_F_HEART_BEAT(), "true");
	67	GlobalVariable.OP170_F_HEART_BEAT = true;
	68	count = 0;
	69	} else {
	70	count++;
	71	}
	72	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	73	if (count > GlobalVariable.HEART_MAX_COUNT) {
	74	GlobalVariable.OP170_F_HEART_BEAT = false;
	75	}
	76	}
	77
71e81e	78	@Override
懒	79	public synchronized void monitor() {
	80	String ecpStr = "";//异常记录标记
	81	try{
cf6bff	82
e0fac3	83	/* String isHeartBeat = OPCUnit.read(opc.getOP170_F_HEART_BEAT());
C	84	setHeartbeat(isHeartBeat);*/
cf6bff	85
71e81e	86	if(GlobalVariable.OP170_F_HEART_BEAT) {
懒	87
	88	//PC读工单
	89	String isPLCStart = OPCUnit.read(opc.getOP170_J_PLC_START());//PLC开始
	90	if(isPLCStart.equals("true")){
	91	String isFinish = OPCUnit.read(opc.getOP170_J_PC_WRITE_ORDER());//PC下发工单完成
	92	if(isFinish.equals("false")){
	93	handleOrder();
	94	}
	95	}
	96
	97
	98	//PC完成
	99	String isPLCFinish = OPCUnit.read(opc.getOP170_J_PLC_FINISH());//PLC完成
	100	if(isPLCFinish.equals("true")){
	101	String isFinish = OPCUnit.read(opc.getOP170_J_PC_FINISH());//PC操作完成
	102	if(isFinish.equals("false")){
e0fac3	103	logger.info("handleFinsh开始时间:"+new Date());
71e81e	104	handleFinsh();
e0fac3	105	logger.info("handleFinsh完成时间:"+new Date());
C	106	logger.info("handleInfo开始时间:"+new Date());
	107	handleInfo();
	108	logger.info("handleInfo完成时间:"+new Date());
	109	logger.info("handleMaterial开始时间:"+new Date());
	110	handleMaterial();
	111	logger.info("handleMaterial完成时间:"+new Date());
71e81e	112	}
懒	113	}
	114
	115	}else{
	116	logger.info("OP170工位与PLC断开,请检查PLC或网络是否异常！");
	117	}
	118
	119	}catch (Exception e) {
	120	ecpStr ="出现异常：" + logUtil.getTrace(e);
	121	}finally {
	122	if(!"".equals(ecpStr)){
	123	logger.info(ecpStr+"\r\n");
	124	}
	125	}
	126	}
	127
	128	//PC读工单
	129	public void handleOrder() {
	130	IN_TIME = DateTool.getLocalTimeForDate();
	131	S_ORDER_CODE = OPCUnit.read(opc.getOP170_S_ORDER_CODE());//工单编号
	132	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP170_S_PRODUCT_CODE());//产品编号
	133	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	134	S_SFC_CODE = OPCUnit.read(opc.getOP170_S_SFC_CODE());//总成编码
	135	OPCUnit.write(opc.getOP170_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	136	logger.info("OP170工位,handleOrder PC处理完成！");
cf6bff	137	}
C	138
	139	public void handleMaterial() {
e0fac3	140
cf6bff	141	//查询批次上料信息
C	142	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	143	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	144	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	145	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	146	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	147	for(int i=0;i<list1.size();i++){
	148	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	149	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	150	if(remainingQuantity>0){
cf6bff	151	//新增物料追溯
C	152	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	153	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	154	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	155	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	156	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	157	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	158	materialTraceabilityParam.setAssemblyQty(1);
	159	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	160	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	161	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	162
	163	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	164	materialTraceabilityService.add(materialTraceabilityParam);
	165	//更新剩余数量
	166	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	167	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	168	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	169	}
	170	}
71e81e	171	}
懒	172
	173	//PC读参数信息
	174	public void handleInfo() throws Exception {
	175	logger.info("OP170工位,handleInfo START！");
	176
	177	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	178	if(group != null){
	179	opc.getServer().removeGroup(group,true);
	180	}
	181	group = opc.getServer().addGroup(GROUP_NAME);
	182
	183	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	184	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	185	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	186	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	187	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	188
	189
	190	for(int i=0;i<list.size();i++){
	191	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	192	Item item = group.addItem(result.getGatherAddress());
	193	result.setItem(item);
	194	list.set(i,result);
	195	}
	196	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	197	}
	198
	199	if(null != list && list.size()>0) {
	200	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	201	for (int i = 0; i < list.size(); i++) {
	202	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	203	Item item = result.getItem();
	204	String value = OPCUnit.read(item);//读参数值
	205	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	206	paramCollectionParam.setParamCode(result.getParamCode());
	207	paramCollectionParam.setParamName(result.getParamName());
	208	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	209	paramCollectionParam.setSfcCode(S_SFC_CODE);
	210	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	211	paramCollectionParam.setProductionLine(result.getProductionLine());
	212	paramCollectionParam.setLocationCode(result.getLocationCode());
	213	paramCollectionParam.setParamValue(value);
	214	paramCollectionParam.setParamLower(result.getParamLower());
	215	paramCollectionParam.setParamUpper(result.getParamUpper());
	216	paramCollectionParam.setParamStandard(result.getParamCentral());
	217	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	218	paramCollectionParam.setUnit(result.getUnit());
	219	paramCollectionService.add(paramCollectionParam);
	220	}
	221	}
	222
	223	logger.info("OP170工位,handleInfo END！");
	224	}
	225
	226	//PC完成
	227	public void handleFinsh() {
	228	if("".equals(S_ORDER_CODE)){
	229	IN_TIME = DateTool.getLocalTimeForDate();
	230	S_ORDER_CODE = OPCUnit.read(opc.getOP170_S_ORDER_CODE());//工单编号
	231	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP170_S_PRODUCT_CODE());//产品编号
	232	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	233	S_SFC_CODE = OPCUnit.read(opc.getOP170_S_SFC_CODE());//总成编码
	234	}
	235	//处理过站信息
	236	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP170_S_PRODUCT_STATE_CODE());
cf6bff	237
C	238	//修改报工记录
	239	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	240	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	241	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	242	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	243
	244	List<ProductionOrderRecordsResult> list2 = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	245	if(list2.size()>0){
	246	ProductionOrderRecordsResult productionOrderRecordsResult = list2.get(0);
	247	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	248	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	249	productionOrderRecordsParam.setEndTime(DateTool.getLocalTimeForDate());
	250	productionOrderRecordsService.update(productionOrderRecordsParam);
	251	}
	252
	253
	254
71e81e	255	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	256	param.setWorkOrderNo(S_ORDER_CODE);
	257	param.setProductCode(S_PRODUCT_CODE);
	258	param.setSfcCode(S_SFC_CODE);
	259	param.setProductionLine(PRODUCTION_LINE);
	260	param.setLocationCode(LOCATION_CODE);
	261	param.setInboundTime(IN_TIME);
	262	param.setOutboundTime(DateTool.getLocalTimeForDate());
	263	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	264	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	265	passingStationCollectionService.add(param);
	266
	267
	268
	269	//更新工单完成数量
	270	ProductionOrdeInfoParam orderParam = new ProductionOrdeInfoParam();
	271	orderParam.setWorkOrderNo(S_ORDER_CODE);
1f3486	272	if(!"".equals(S_ORDER_CODE)&&null!=S_ORDER_CODE){
懒	273	ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
	274	List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(orderParam);
	275	if(list.size()>0) {
	276	ProductionOrdeInfoResult result = list.get(0);
	277	orderParam.setId(result.getId());
	278	if (null == result.getActualQty() \|\| "".equals(result.getActualQty())){
	279	result.setActualQty(0);
	280	}
	281	orderParam.setActualQty(result.getActualQty()+1);
	282	productionOrdeInfoService.update(orderParam);
731bd9	283	}
71e81e	284	}
懒	285	OPCUnit.write(opc.getOP170_J_PC_FINISH(), "true"); //PC完成
	286
	287	logger.info("OP170工位,handleFinsh PC处理完成！");
	288	}
	289
	290	}