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2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP160.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	16	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	17	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22
	23	import cn.stylefeng.guns.plcserver.server.OP160.OP160ServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
	30	import java.util.Date;
	31	import java.util.List;
	32
	33
	34	public class OP160ServerInterfaceImpl implements OP160ServerInterface {
	35
	36	private static Logger logger;
	37	LogUtil logUtil = new LogUtil();
	38	static {
	39	logger = Logger.getLogger(OP160ServerInterfaceImpl.class);
	40	}
	41
	42	private OPCComm opc = OPCComm.getInstance();
	43	private static Date IN_TIME = null;
	44	private static String S_ORDER_CODE = "";//工单编号
	45	private static String S_PRODUCT_CODE = "";//产品编号
	46	private static String S_PRODUCT_TYPE= "";//产品类型
	47	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	48	private static String S_SFC_CODE = "";//总成编码
	49	private static String S_RIGHT_CODE = "";//右壳体编码
	50	private static String PRODUCTION_LINE = "OP";//产线号
	51	private static String LOCATION_CODE = "OP160";//工位号
	52	private static String GROUP_NAME = "OP160_P";//组名
	53	private static List list = null;
	54	private static Group group = null;
cf6bff	55
C	56	private int count = 0;
	57
	58	/**
	59	* 设置心跳标志位，保存到全局变量
	60	*/
	61	public void setHeartbeat(String value) {
	62	if ("false".equals(value)) {
	63	OPCUnit.write(opc.getOP160_F_HEART_BEAT(), "true");
	64	GlobalVariable.OP160_F_HEART_BEAT = true;
	65	count = 0;
	66	} else {
	67	count++;
	68	}
	69	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	70	if (count > GlobalVariable.HEART_MAX_COUNT) {
	71	GlobalVariable.OP160_F_HEART_BEAT = false;
	72	}
	73	}
	74
71e81e	75	@Override
懒	76	public synchronized void monitor() {
	77	String ecpStr = "";//异常记录标记
	78	try{
cf6bff	79
e0fac3	80	/* String isHeartBeat = OPCUnit.read(opc.getOP160_F_HEART_BEAT());
C	81	setHeartbeat(isHeartBeat);*/
cf6bff	82
71e81e	83	if(GlobalVariable.OP160_F_HEART_BEAT) {
懒	84	//PC读工单
	85	String isPLCStart = OPCUnit.read(opc.getOP160_J_PLC_START());//PLC开始
	86	if(isPLCStart.equals("true")){
	87	String isFinish = OPCUnit.read(opc.getOP160_J_PC_WRITE_ORDER());//PC下发工单完成
	88	if(isFinish.equals("false")){
	89	handleOrder();
	90	}
	91	}
	92
	93
	94	//PC完成
	95	String isPLCFinish = OPCUnit.read(opc.getOP160_J_PLC_FINISH());//PLC完成
	96	if(isPLCFinish.equals("true")){
	97	String isFinish = OPCUnit.read(opc.getOP160_J_PC_FINISH());//PC操作完成
	98	if(isFinish.equals("false")){
e0fac3	99	logger.info("handleFinsh开始时间:"+new Date());
71e81e	100	handleFinsh();
e0fac3	101	logger.info("handleFinsh完成时间:"+new Date());
C	102	logger.info("handleInfo开始时间:"+new Date());
	103	handleInfo();
	104	logger.info("handleInfo完成时间:"+new Date());
	105	logger.info("handleMaterial开始时间:"+new Date());
	106	handleMaterial();
	107	logger.info("handleMaterial完成时间:"+new Date());
	108
71e81e	109	}
懒	110	}
	111
	112	}else{
	113	logger.info("OP160工位与PLC断开,请检查PLC或网络是否异常！");
	114	}
	115
	116	}catch (Exception e) {
	117	ecpStr ="出现异常：" + logUtil.getTrace(e);
	118	}finally {
	119	if(!"".equals(ecpStr)){
	120	logger.info(ecpStr+"\r\n");
	121	}
	122	}
	123	}
	124
	125	//PC读工单
	126	public void handleOrder() {
	127	IN_TIME = DateTool.getLocalTimeForDate();
	128	S_ORDER_CODE = OPCUnit.read(opc.getOP160_S_ORDER_CODE());//工单编号
	129	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP160_S_PRODUCT_CODE());//产品编号
	130	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	131	S_SFC_CODE = OPCUnit.read(opc.getOP160_S_SFC_CODE());//总成编码
	132	OPCUnit.write(opc.getOP160_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	133	logger.info("OP160工位,handleOrder PC处理完成！");
cf6bff	134	}
C	135
	136	public void handleMaterial() {
e0fac3	137
cf6bff	138	//查询批次上料信息
C	139	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	140	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	141	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	142	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	143	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	144	for(int i=0;i<list1.size();i++){
	145	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	146
	147	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	148	if(remainingQuantity>0){
cf6bff	149	//新增物料追溯
C	150	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	151	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	152	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	153	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	154	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	155	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	156	materialTraceabilityParam.setAssemblyQty(1);
	157	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	158	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	159	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	160
	161	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	162	materialTraceabilityService.add(materialTraceabilityParam);
	163	//更新剩余数量
	164	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	165	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	166	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	167	}
	168	}
71e81e	169	}
懒	170
	171	//PC读参数信息
	172	public void handleInfo() throws Exception {
	173	logger.info("OP160工位,handleInfo START！");
	174
	175	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	176	if(group != null){
	177	opc.getServer().removeGroup(group,true);
	178	}
	179	group = opc.getServer().addGroup(GROUP_NAME);
	180
	181	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	182	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	183	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	184	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	185	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	186
	187
	188	for(int i=0;i<list.size();i++){
	189	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	190	Item item = group.addItem(result.getGatherAddress());
	191	result.setItem(item);
	192	list.set(i,result);
	193	}
	194	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	195	}
	196
	197	if(null != list && list.size()>0) {
	198	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	199	for (int i = 0; i < list.size(); i++) {
	200	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	201	Item item = result.getItem();
	202	String value = OPCUnit.read(item);//读参数值
	203	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	204	paramCollectionParam.setParamCode(result.getParamCode());
	205	paramCollectionParam.setParamName(result.getParamName());
	206	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	207	paramCollectionParam.setSfcCode(S_SFC_CODE);
	208	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	209	paramCollectionParam.setProductionLine(result.getProductionLine());
	210	paramCollectionParam.setLocationCode(result.getLocationCode());
	211	paramCollectionParam.setParamValue(value);
	212	paramCollectionParam.setParamLower(result.getParamLower());
	213	paramCollectionParam.setParamUpper(result.getParamUpper());
	214	paramCollectionParam.setParamStandard(result.getParamCentral());
	215	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	216	paramCollectionParam.setUnit(result.getUnit());
	217	paramCollectionService.add(paramCollectionParam);
	218	}
	219	}
	220
	221	logger.info("OP160工位,handleInfo END！");
	222	}
	223
	224	//PC完成
	225	public void handleFinsh() {
	226	if("".equals(S_ORDER_CODE)){
	227	IN_TIME = DateTool.getLocalTimeForDate();
	228	S_ORDER_CODE = OPCUnit.read(opc.getOP160_S_ORDER_CODE());//工单编号
	229	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP160_S_PRODUCT_CODE());//产品编号
	230	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	231	S_SFC_CODE = OPCUnit.read(opc.getOP160_S_SFC_CODE());//总成编码
	232	}
	233	//处理过站信息
	234	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP160_S_PRODUCT_STATE_CODE());
cf6bff	235
C	236	//修改报工记录
	237	if("false".equals(S_PRODUCT_STATE_CODE)){
	238	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	239	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	240	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	241	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	242
	243	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	244	if(list.size()>0){
	245	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	246	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	247	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	248	productionOrderRecordsService.update(productionOrderRecordsParam);
	249	}
	250	}
	251
	252
71e81e	253	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	254	param.setWorkOrderNo(S_ORDER_CODE);
	255	param.setProductCode(S_PRODUCT_CODE);
	256	param.setSfcCode(S_SFC_CODE);
	257	param.setProductionLine(PRODUCTION_LINE);
	258	param.setLocationCode(LOCATION_CODE);
	259	param.setInboundTime(IN_TIME);
	260	param.setOutboundTime(DateTool.getLocalTimeForDate());
	261	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	262	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	263	passingStationCollectionService.add(param);
	264
	265	OPCUnit.write(opc.getOP160_J_PC_FINISH(), "true"); //PC完成
	266
	267	logger.info("OP160工位,handleFinsh PC处理完成！");
	268	}
	269
	270	}