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2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP130B.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	16	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	17	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22	import cn.stylefeng.guns.plcserver.server.OP130.OP130ServerInterface;
	23	import cn.stylefeng.guns.plcserver.server.OP130B.OP130BServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
	30	import java.util.Date;
	31	import java.util.List;
	32
	33
	34	public class OP130BServerInterfaceImpl implements OP130BServerInterface {
	35
	36	private static Logger logger;
	37	LogUtil logUtil = new LogUtil();
	38	static {
	39	logger = Logger.getLogger(OP130BServerInterfaceImpl.class);
	40	}
	41
	42	private OPCComm opc = OPCComm.getInstance();
	43	private static Date IN_TIME = null;
	44	private static String S_ORDER_CODE = "";//工单编号
	45	private static String S_PRODUCT_CODE = "";//产品编号
	46	private static String S_PRODUCT_TYPE= "";//产品类型
	47	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	48	private static String S_SFC_CODE = "";//总成编码
	49	private static String S_RIGHT_CODE = "";//右壳体编码
	50	private static String PRODUCTION_LINE = "OP";//产线号
	51	private static String LOCATION_CODE = "OP130B";//工位号
	52	private static String GROUP_NAME = "OP130B_P";//工位号
	53	private static List list = null;
	54	private static Group group = null;
cf6bff	55
C	56	private int count = 0;
	57
	58	/**
	59	* 设置心跳标志位，保存到全局变量
	60	*/
	61	public void setHeartbeat(String value) {
	62	if ("false".equals(value)) {
	63	OPCUnit.write(opc.getOP130B_F_HEART_BEAT(), "true");
	64	GlobalVariable.OP130B_F_HEART_BEAT = true;
	65	count = 0;
	66	} else {
	67	count++;
	68	}
	69	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	70	if (count > GlobalVariable.HEART_MAX_COUNT) {
	71	GlobalVariable.OP130B_F_HEART_BEAT = false;
	72	}
	73	}
	74
71e81e	75	@Override
懒	76	public synchronized void monitor() {
	77	String ecpStr = "";//异常记录标记
	78	try{
cf6bff	79
e0fac3	80	/* String isHeartBeat = OPCUnit.read(opc.getOP130B_F_HEART_BEAT());
C	81	setHeartbeat(isHeartBeat);*/
cf6bff	82
71e81e	83	if(GlobalVariable.OP130B_F_HEART_BEAT) {
懒	84
	85	//PC读工单
	86	String isPLCStart = OPCUnit.read(opc.getOP130B_J_PLC_START());//PLC开始
	87	if(isPLCStart.equals("true")){
	88	String isFinish = OPCUnit.read(opc.getOP130B_J_PC_WRITE_ORDER());//PC下发工单完成
	89	if(isFinish.equals("false")){
	90	handleOrder();
	91	}
	92	}
	93
	94
	95	//PC完成
	96	String isPLCFinish = OPCUnit.read(opc.getOP130B_J_PLC_FINISH());//PLC完成
	97	if(isPLCFinish.equals("true")){
	98	String isFinish = OPCUnit.read(opc.getOP130B_J_PC_FINISH());//PC操作完成
	99	if(isFinish.equals("false")){
	100	handleFinsh();
e0fac3	101	handleInfo();
C	102	//handleMaterial();
	103
71e81e	104	}
懒	105	}
	106
	107	}else{
	108	logger.info("OP130B工位与PLC断开,请检查PLC或网络是否异常！");
	109	}
	110
	111	}catch (Exception e) {
	112	ecpStr ="出现异常：" + logUtil.getTrace(e);
	113	}finally {
	114	if(!"".equals(ecpStr)){
	115	logger.info(ecpStr+"\r\n");
	116	}
	117	}
	118	}
	119
	120	//PC读工单
	121	public void handleOrder() {
	122	IN_TIME = DateTool.getLocalTimeForDate();
	123	S_ORDER_CODE = OPCUnit.read(opc.getOP130B_S_ORDER_CODE());//工单编号
	124	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP130B_S_PRODUCT_CODE());//产品编号
	125	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	126	S_SFC_CODE = OPCUnit.read(opc.getOP130B_S_SFC_CODE());//总成编码
	127	OPCUnit.write(opc.getOP130B_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	128	logger.info("OP130B工位,handleOrder PC处理完成！");
cf6bff	129	}
C	130
	131	public void handleMaterial() {
	132	if("".equals(S_ORDER_CODE)){
	133	IN_TIME = DateTool.getLocalTimeForDate();
	134	S_ORDER_CODE = OPCUnit.read(opc.getOP130B_S_ORDER_CODE());//工单编号
	135	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP130B_S_PRODUCT_CODE());//产品编号
	136	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	137	S_SFC_CODE = OPCUnit.read(opc.getOP130B_S_SFC_CODE());//总成编码
	138	}
	139	//查询批次上料信息
	140	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	141	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	142	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	143	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	144	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	145	for(int i=0;i<list1.size();i++){
	146	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	147
	148	//判断是否有该工位
	149	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	150	logger.info("当前工位："+locationCodes.toString());
	151	boolean isLocationCode = false;
	152	if(locationCodes.length>0)
	153	{
	154	for (int j=0;j<locationCodes.length;j++){
	155	String location = locationCodes[j];
	156	if(location.equals(LOCATION_CODE)){
	157	isLocationCode = true;
	158	}
	159	}
	160	}
	161
	162	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	163	if(remainingQuantity>0 && isLocationCode){
	164	//新增物料追溯
	165	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	166	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	167	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	168	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	169	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	170	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	171	materialTraceabilityParam.setAssemblyQty(1);
	172	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	173	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	174	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	175
	176	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	177	materialTraceabilityService.add(materialTraceabilityParam);
	178	//更新剩余数量
	179	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	180	productionOrderBatchInfoParam.setProductionLine((remainingQuantity-1)+"");
	181	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	182	}
	183	}
71e81e	184	}
懒	185
	186	//PC读参数信息
	187	public void handleInfo() throws Exception {
	188	logger.info("OP130B工位,handleInfo START！");
	189
	190	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	191	if(group != null){
	192	opc.getServer().removeGroup(group,true);
	193	}
	194	group = opc.getServer().addGroup(GROUP_NAME);
	195
	196	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	197	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	198	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	199	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	200	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	201
	202
	203	for(int i=0;i<list.size();i++){
	204	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	205	Item item = group.addItem(result.getGatherAddress());
	206	result.setItem(item);
	207	list.set(i,result);
	208	}
	209	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	210	}
	211
	212	if(null != list && list.size()>0) {
	213	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	214	for (int i = 0; i < list.size(); i++) {
	215	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	216	Item item = result.getItem();
	217	String value = OPCUnit.read(item);//读参数值
	218	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	219	paramCollectionParam.setParamCode(result.getParamCode());
	220	paramCollectionParam.setParamName(result.getParamName());
	221	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	222	paramCollectionParam.setSfcCode(S_SFC_CODE);
	223	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	224	paramCollectionParam.setProductionLine(result.getProductionLine());
	225	paramCollectionParam.setLocationCode(result.getLocationCode());
	226	paramCollectionParam.setParamValue(value);
	227	paramCollectionParam.setParamLower(result.getParamLower());
	228	paramCollectionParam.setParamUpper(result.getParamUpper());
	229	paramCollectionParam.setParamStandard(result.getParamCentral());
	230	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	231	paramCollectionParam.setUnit(result.getUnit());
	232	paramCollectionService.add(paramCollectionParam);
	233	}
	234	}
	235
	236	logger.info("OP130B工位,handleInfo END！");
	237	}
	238
	239	//PC完成
	240	public void handleFinsh() {
	241	logger.info("OP130B工位,handleFinsh PC处理开始！");
	242	if("".equals(S_ORDER_CODE)){
	243	IN_TIME = DateTool.getLocalTimeForDate();
	244	S_ORDER_CODE = OPCUnit.read(opc.getOP130B_S_ORDER_CODE());//工单编号
	245	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP130B_S_PRODUCT_CODE());//产品编号
	246	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	247	S_SFC_CODE = OPCUnit.read(opc.getOP130B_S_SFC_CODE());//总成编码
	248	}
	249	//处理过站信息
	250	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP130B_S_PRODUCT_STATE_CODE());
cf6bff	251
C	252	//修改报工记录
	253	if("false".equals(S_PRODUCT_STATE_CODE)){
	254	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	255	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	256	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	257	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	258
	259	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	260	if(list.size()>0){
	261	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	262	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	263	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	264	productionOrderRecordsService.update(productionOrderRecordsParam);
	265	}
	266	}
	267
	268
71e81e	269	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	270	param.setWorkOrderNo(S_ORDER_CODE);
	271	param.setProductCode(S_PRODUCT_CODE);
	272	param.setSfcCode(S_SFC_CODE);
	273	param.setProductionLine(PRODUCTION_LINE);
	274	param.setLocationCode(LOCATION_CODE);
	275	param.setInboundTime(IN_TIME);
	276	param.setOutboundTime(DateTool.getLocalTimeForDate());
	277	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	278	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	279	passingStationCollectionService.add(param);
	280
	281	OPCUnit.write(opc.getOP130B_J_PC_FINISH(), "true"); //PC完成
	282
	283	logger.info("OP130B工位,handleFinsh PC处理完成！");
	284	}
	285
	286	}