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2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP100.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	16	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	17	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22
	23	import cn.stylefeng.guns.plcserver.server.OP100.OP100ServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
	30	import java.util.Date;
	31	import java.util.List;
	32
	33
	34	public class OP100ServerInterfaceImpl implements OP100ServerInterface {
	35
	36	private static Logger logger;
	37	LogUtil logUtil = new LogUtil();
	38	static {
	39	logger = Logger.getLogger(OP100ServerInterfaceImpl.class);
	40	}
	41
	42	private OPCComm opc = OPCComm.getInstance();
	43	private static Date IN_TIME = null;
	44	private static String S_ORDER_CODE = "";//工单编号
	45	private static String S_PRODUCT_CODE = "";//产品编号
	46	private static String S_PRODUCT_TYPE= "";//产品类型
	47	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	48	private static String S_SFC_CODE = "";//总成编码
	49	private static String S_RIGHT_CODE = "";//右壳体编码
	50	private static String PRODUCTION_LINE = "OP";//产线号
	51	private static String LOCATION_CODE = "OP100";//工位号
	52	private static String GROUP_NAME = "OP100_P";//工位号
	53	private static List list = null;
	54	private static Group group = null;
cf6bff	55	private int count = 0;
C	56
	57	/**
	58	* 设置心跳标志位，保存到全局变量
	59	*/
	60	public void setHeartbeat(String value) {
	61	if ("false".equals(value)) {
	62	OPCUnit.write(opc.getOP100_F_HEART_BEAT(), "true");
	63	GlobalVariable.OP100_F_HEART_BEAT = true;
	64	count = 0;
	65	} else {
	66	count++;
	67	}
	68	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	69	if (count > GlobalVariable.HEART_MAX_COUNT) {
	70	GlobalVariable.OP100_F_HEART_BEAT = false;
	71	}
	72	}
	73
71e81e	74	@Override
懒	75	public synchronized void monitor() {
	76	String ecpStr = "";//异常记录标记
	77	try{
cf6bff	78
e0fac3	79	/* String isHeartBeat = OPCUnit.read(opc.getOP100_F_HEART_BEAT());
C	80	setHeartbeat(isHeartBeat);*/
cf6bff	81
71e81e	82	if(GlobalVariable.OP100_F_HEART_BEAT) {
懒	83	//PC读工单
	84	String isPLCStart = OPCUnit.read(opc.getOP100_J_PLC_START());//PLC开始
	85	if(isPLCStart.equals("true")){
	86	String isFinish = OPCUnit.read(opc.getOP100_J_PC_WRITE_ORDER());//PC下发工单完成
	87	if(isFinish.equals("false")){
	88	handleOrder();
	89	}
	90	}
	91
	92
	93	//PC完成
	94	String isPLCFinish = OPCUnit.read(opc.getOP100_J_PLC_FINISH());//PLC完成
	95	if(isPLCFinish.equals("true")){
	96	String isFinish = OPCUnit.read(opc.getOP100_J_PC_FINISH());//PC操作完成
	97	if(isFinish.equals("false")){
e0fac3	98	logger.info("handleFinsh开始时间:"+new Date());
71e81e	99	handleFinsh();
e0fac3	100	logger.info("handleFinsh完成时间:"+new Date());
C	101	logger.info("handleInfo开始时间:"+new Date());
	102	handleInfo();
	103	logger.info("handleInfo完成时间:"+new Date());
	104	logger.info("handleMaterial开始时间:"+new Date());
	105	handleMaterial();
	106	logger.info("handleMaterial完成时间:"+new Date());
71e81e	107	}
懒	108	}
	109
	110	}else{
	111	logger.info("OP100工位与PLC断开,请检查PLC或网络是否异常！");
	112	}
	113
	114	}catch (Exception e) {
	115	ecpStr ="出现异常：" + logUtil.getTrace(e);
	116	}finally {
	117	if(!"".equals(ecpStr)){
	118	logger.info(ecpStr+"\r\n");
	119	}
	120	}
	121	}
	122
	123	//PC读工单
	124	public void handleOrder() {
	125	IN_TIME = DateTool.getLocalTimeForDate();
	126	S_ORDER_CODE = OPCUnit.read(opc.getOP100_S_ORDER_CODE());//工单编号
	127	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP100_S_PRODUCT_CODE());//产品编号
	128	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	129	S_SFC_CODE = OPCUnit.read(opc.getOP100_S_SFC_CODE());//总成编码
	130	OPCUnit.write(opc.getOP100_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	131	logger.info("OP100工位,handleOrder PC处理完成！");
cf6bff	132	}
C	133
	134	public void handleMaterial() {
	135	if("".equals(S_ORDER_CODE)){
	136	IN_TIME = DateTool.getLocalTimeForDate();
	137	S_ORDER_CODE = OPCUnit.read(opc.getOP100_S_ORDER_CODE());//工单编号
	138	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP100_S_PRODUCT_CODE());//产品编号
	139	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	140	S_SFC_CODE = OPCUnit.read(opc.getOP100_S_SFC_CODE());//总成编码
	141	}
	142	//查询批次上料信息
	143	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	144	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	145	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	146	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	147	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	148	for(int i=0;i<list1.size();i++){
	149	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	150
	151	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	152	if(remainingQuantity>0 ){
cf6bff	153	//新增物料追溯
C	154	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	155	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	156	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	157	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	158	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	159	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	160	materialTraceabilityParam.setAssemblyQty(1);
	161	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	162	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	163	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	164
	165	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	166	materialTraceabilityService.add(materialTraceabilityParam);
	167	//更新剩余数量
	168	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	169	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	170	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	171	}
	172	}
71e81e	173	}
懒	174
	175	//PC读参数信息
	176	public void handleInfo() throws Exception {
	177	logger.info("OP100工位,handleInfo START！");
	178
	179	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	180	if(group != null){
	181	opc.getServer().removeGroup(group,true);
	182	}
	183	group = opc.getServer().addGroup(GROUP_NAME);
	184
	185	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	186	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	187	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	188	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	189	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	190
	191
	192	for(int i=0;i<list.size();i++){
	193	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	194	Item item = group.addItem(result.getGatherAddress());
	195	result.setItem(item);
	196	list.set(i,result);
	197	}
	198	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	199	}
	200
	201	if(null != list && list.size()>0) {
	202	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	203	for (int i = 0; i < list.size(); i++) {
	204	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	205	Item item = result.getItem();
	206	String value = OPCUnit.read(item);//读参数值
	207	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	208	paramCollectionParam.setParamCode(result.getParamCode());
	209	paramCollectionParam.setParamName(result.getParamName());
	210	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	211	paramCollectionParam.setSfcCode(S_SFC_CODE);
	212	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	213	paramCollectionParam.setProductionLine(result.getProductionLine());
	214	paramCollectionParam.setLocationCode(result.getLocationCode());
	215	paramCollectionParam.setParamValue(value);
	216	paramCollectionParam.setParamLower(result.getParamLower());
	217	paramCollectionParam.setParamUpper(result.getParamUpper());
	218	paramCollectionParam.setParamStandard(result.getParamCentral());
	219	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	220	paramCollectionParam.setUnit(result.getUnit());
	221	paramCollectionService.add(paramCollectionParam);
	222	}
	223	}
	224
	225	logger.info("OP100工位,handleInfo END！");
	226	}
	227
	228	//PC完成
	229	public void handleFinsh() {
	230	if("".equals(S_ORDER_CODE)){
	231	IN_TIME = DateTool.getLocalTimeForDate();
	232	S_ORDER_CODE = OPCUnit.read(opc.getOP100_S_ORDER_CODE());//工单编号
	233	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP100_S_PRODUCT_CODE());//产品编号
	234	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	235	S_SFC_CODE = OPCUnit.read(opc.getOP100_S_SFC_CODE());//总成编码
	236	}
	237	//处理过站信息
	238	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP100_S_PRODUCT_STATE_CODE());
cf6bff	239
C	240	//修改报工记录
	241	if("false".equals(S_PRODUCT_STATE_CODE)){
	242	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	243	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	244	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	245	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	246
	247	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	248	if(list.size()>0){
	249	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	250	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	251	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	252	productionOrderRecordsService.update(productionOrderRecordsParam);
	253	}
	254	}
	255
71e81e	256	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	257	param.setWorkOrderNo(S_ORDER_CODE);
	258	param.setProductCode(S_PRODUCT_CODE);
	259	param.setSfcCode(S_SFC_CODE);
	260	param.setProductionLine(PRODUCTION_LINE);
	261	param.setLocationCode(LOCATION_CODE);
	262	param.setInboundTime(IN_TIME);
	263	param.setOutboundTime(DateTool.getLocalTimeForDate());
	264	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	265	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	266	passingStationCollectionService.add(param);
	267
	268	OPCUnit.write(opc.getOP100_J_PC_FINISH(), "true"); //PC完成
	269
	270	logger.info("OP100工位,handleFinsh PC处理完成！");
	271	}
	272
	273	}