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2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP090.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
cf6bff	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.result.PassingStationCollectionResult;
71e81e	11	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	12	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
71e81e	13	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
cf6bff	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	16	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	17	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	18	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	19	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	20	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	21	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	22	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	23
	24	import cn.stylefeng.guns.plcserver.server.OP090.OP090ServerInterface;
	25	import cn.stylefeng.guns.plcserver.tool.DateTool;
	26	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	27	import org.apache.log4j.Logger;
	28	import org.openscada.opc.lib.da.Group;
	29	import org.openscada.opc.lib.da.Item;
	30
	31	import java.util.Date;
	32	import java.util.List;
	33
	34
	35	public class OP090ServerInterfaceImpl implements OP090ServerInterface {
	36
	37	private static Logger logger;
	38	LogUtil logUtil = new LogUtil();
	39	static {
	40	logger = Logger.getLogger(OP090ServerInterfaceImpl.class);
	41	}
	42
	43	private OPCComm opc = OPCComm.getInstance();
	44	private static Date IN_TIME = null;
	45	private static String S_ORDER_CODE = "";//工单编号
	46	private static String S_PRODUCT_CODE = "";//产品编号
	47	private static String S_PRODUCT_TYPE= "";//产品类型
	48	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	49	private static String S_SFC_CODE = "";//总成编码
	50	private static String S_RIGHT_CODE = "";//右壳体编码
	51	private static String PRODUCTION_LINE = "OP";//产线号
	52	private static String LOCATION_CODE = "OP090";//工位号
	53	private static String GROUP_NAME = "OP090_P";//组名
	54	private static List list = null;
	55	private static Group group = null;
cf6bff	56
C	57	private int count = 0;
	58
	59	/**
	60	* 设置心跳标志位，保存到全局变量
	61	*/
	62	public void setHeartbeat(String value) {
	63	if ("false".equals(value)) {
	64	OPCUnit.write(opc.getOP090_F_HEART_BEAT(), "true");
	65	GlobalVariable.OP090_F_HEART_BEAT = true;
	66	count = 0;
	67	} else {
	68	count++;
	69	}
	70	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	71	if (count > GlobalVariable.HEART_MAX_COUNT) {
	72	GlobalVariable.OP090_F_HEART_BEAT = false;
	73	}
	74	}
	75
71e81e	76	@Override
懒	77	public synchronized void monitor() {
	78	String ecpStr = "";//异常记录标记
	79	try{
cf6bff	80
e0fac3	81	/* String isHeartBeat = OPCUnit.read(opc.getOP090_F_HEART_BEAT());
C	82	setHeartbeat(isHeartBeat);*/
cf6bff	83
71e81e	84	if(GlobalVariable.OP090_F_HEART_BEAT) {
懒	85	//PC读工单
	86	String isPLCStart = OPCUnit.read(opc.getOP090_J_PLC_START());//PLC开始
	87	if(isPLCStart.equals("true")){
	88	String isFinish = OPCUnit.read(opc.getOP090_J_PC_WRITE_ORDER());//PC下发工单完成
	89	if(isFinish.equals("false")){
	90	handleOrder();
	91	}
	92	}
	93
	94
	95	//PC完成
	96	String isPLCFinish = OPCUnit.read(opc.getOP090_J_PLC_FINISH());//PLC完成
	97	if(isPLCFinish.equals("true")){
	98	String isFinish = OPCUnit.read(opc.getOP090_J_PC_FINISH());//PC操作完成
	99	if(isFinish.equals("false")){
e0fac3	100	logger.info("handleFinsh开始时间:"+new Date());
71e81e	101	handleFinsh();
e0fac3	102	logger.info("handleFinsh完成时间:"+new Date());
C	103	logger.info("handleInfo开始时间:"+new Date());
	104	handleInfo();
	105	logger.info("handleInfo完成时间:"+new Date());
	106	logger.info("handleMaterial开始时间:"+new Date());
	107	handleMaterial();
	108	logger.info("handleMaterial完成时间:"+new Date());
71e81e	109	}
懒	110	}
	111
	112	}else{
	113	logger.info("OP090工位与PLC断开,请检查PLC或网络是否异常！");
	114	}
	115
	116	}catch (Exception e) {
	117	ecpStr ="出现异常：" + logUtil.getTrace(e);
	118	}finally {
	119	if(!"".equals(ecpStr)){
	120	logger.info(ecpStr+"\r\n");
	121	}
	122	}
	123	}
	124
	125	//PC读工单
	126	public void handleOrder() {
	127	IN_TIME = DateTool.getLocalTimeForDate();
	128	S_ORDER_CODE = OPCUnit.read(opc.getOP090_S_ORDER_CODE());//工单编号
	129	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP090_S_PRODUCT_CODE());//产品编号
	130	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	131	S_SFC_CODE = OPCUnit.read(opc.getOP090_S_SFC_CODE());//总成编码
	132	OPCUnit.write(opc.getOP090_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	133	logger.info("OP090工位,handleOrder PC处理完成！");
cf6bff	134	}
C	135
	136	public void handleMaterial() {
e0fac3	137
cf6bff	138	//查询批次上料信息
C	139	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	140	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	141	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	142	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	143	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	144	for(int i=0;i<list1.size();i++){
	145	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	146
	147	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	148	if(remainingQuantity>0 ){
cf6bff	149	//新增物料追溯
C	150	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	151	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	152	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	153	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	154	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	155	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	156	materialTraceabilityParam.setAssemblyQty(1);
	157	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	158	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	159	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	160
	161	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	162	materialTraceabilityService.add(materialTraceabilityParam);
	163	//更新剩余数量
	164	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	165	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	166	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	167	}
	168	}
71e81e	169	}
懒	170
	171	//PC读参数信息
	172	public void handleInfo() throws Exception {
	173	logger.info("OP090工位,handleInfo START！");
	174
	175	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	176	if(group != null){
	177	opc.getServer().removeGroup(group,true);
	178	}
	179	group = opc.getServer().addGroup(GROUP_NAME);
	180
	181	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	182	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	183	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	184	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	185	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	186
	187
	188	for(int i=0;i<list.size();i++){
	189	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	190	Item item = group.addItem(result.getGatherAddress());
	191	result.setItem(item);
	192	list.set(i,result);
	193	}
	194	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	195	}
	196
	197	if(null != list && list.size()>0) {
	198	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	199	for (int i = 0; i < list.size(); i++) {
	200	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	201	Item item = result.getItem();
	202	String value = OPCUnit.read(item);//读参数值
	203	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	204	paramCollectionParam.setParamCode(result.getParamCode());
	205	paramCollectionParam.setParamName(result.getParamName());
	206	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	207	paramCollectionParam.setSfcCode(S_SFC_CODE);
	208	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	209	paramCollectionParam.setProductionLine(result.getProductionLine());
	210	paramCollectionParam.setLocationCode(result.getLocationCode());
	211	paramCollectionParam.setParamValue(value);
	212	paramCollectionParam.setParamLower(result.getParamLower());
	213	paramCollectionParam.setParamUpper(result.getParamUpper());
	214	paramCollectionParam.setParamStandard(result.getParamCentral());
	215	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	216	paramCollectionParam.setUnit(result.getUnit());
	217	paramCollectionService.add(paramCollectionParam);
	218	}
	219	}
	220
	221	logger.info("OP090工位,handleInfo END！");
	222	}
	223
	224	//PC完成
	225	public void handleFinsh() {
	226	if("".equals(S_ORDER_CODE)){
	227	IN_TIME = DateTool.getLocalTimeForDate();
	228	S_ORDER_CODE = OPCUnit.read(opc.getOP090_S_ORDER_CODE());//工单编号
	229	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP090_S_PRODUCT_CODE());//产品编号
	230	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	231	S_SFC_CODE = OPCUnit.read(opc.getOP090_S_SFC_CODE());//总成编码
	232	}
	233	//处理过站信息
	234	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP090_S_PRODUCT_STATE_CODE());
	235	PassingStationCollectionParam param = new PassingStationCollectionParam();
	236	param.setWorkOrderNo(S_ORDER_CODE);
	237	param.setProductCode(S_PRODUCT_CODE);
	238	param.setSfcCode(S_SFC_CODE);
	239	param.setProductionLine(PRODUCTION_LINE);
	240	param.setLocationCode(LOCATION_CODE);
	241	param.setInboundTime(IN_TIME);
	242	param.setOutboundTime(DateTool.getLocalTimeForDate());
	243	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	244	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	245	passingStationCollectionService.add(param);
	246
	247
	248	String eopSfcCode = OPCUnit.read(opc.getOP090_S_SFC_CODE_EOP());//EOP分总成
	249
	250	//根据分总成编码，将EOP物料数据绑定关系修改为总成编码
	251	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	252	materialTraceabilityService.updateSFC(S_SFC_CODE,eopSfcCode);
	253
	254	//根据分总成编码，将EOP过站数据绑定关系修改为总成编码
	255	passingStationCollectionService.updateSFC(S_SFC_CODE,eopSfcCode);
	256
	257	//根据分总成编码，将EOP采集数据绑定关系修改为总成编码
	258	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	259	paramCollectionService.updateSFC(S_SFC_CODE,eopSfcCode);
	260
cf6bff	261	logger.info("S_SFC_CODE:"+S_SFC_CODE);
C	262	logger.info("eopSfcCode:"+eopSfcCode);
	263
	264	//查询COP和BOP是否合格
	265	PassingStationCollectionParam passingStationCollectionParam = new PassingStationCollectionParam();
	266	passingStationCollectionParam.setSfcCode(S_SFC_CODE);
	267	List<PassingStationCollectionResult> passingStationCollectionResultList =
	268	opc.passingStationCollectionService.findListBySpec(passingStationCollectionParam);
	269
	270	String isProductState = "true";
	271	for(int i=0;i<passingStationCollectionResultList.size();i++){
	272	PassingStationCollectionResult passingStationCollectionResult = passingStationCollectionResultList.get(i);
	273	if("false".equals(passingStationCollectionResult.getOutRsSign())){
	274	isProductState = "false";
	275	break;
	276	}
	277	}
	278	//修改报工记录
	279	if("false".equals(S_PRODUCT_STATE_CODE) \|\| "false".equals(isProductState)){
	280	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	281	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	282	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	283	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	284
	285	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	286	if(list.size()>0){
	287	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	288	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	289	productionOrderRecordsParam.setWhetherPass("false");
	290	productionOrderRecordsService.update(productionOrderRecordsParam);
	291	}
	292	}
	293
71e81e	294	OPCUnit.write(opc.getOP090_J_PC_FINISH(), "true"); //PC完成
懒	295
	296	logger.info("OP090工位,handleFinsh PC处理完成！");
	297	}
	298
	299	}