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2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP050.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
cf6bff	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.result.PassingStationCollectionResult;
71e81e	11	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	12	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	13	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
c64c9f	14	import cn.stylefeng.guns.modular.gm.greaseManage.model.params.GreaseManageParam;
C	15	import cn.stylefeng.guns.modular.gm.greaseManage.model.result.GreaseManageResult;
	16	import cn.stylefeng.guns.modular.gm.greaseManage.service.GreaseManageService;
cf6bff	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	18	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	19	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	20	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	21	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	22	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	23	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	24	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	25	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	26
	27	import cn.stylefeng.guns.plcserver.server.OP050.OP050ServerInterface;
	28	import cn.stylefeng.guns.plcserver.tool.DateTool;
	29	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	30	import org.apache.log4j.Logger;
	31	import org.openscada.opc.lib.da.Group;
	32	import org.openscada.opc.lib.da.Item;
	33
21fde8	34	import java.text.SimpleDateFormat;
c64c9f	35	import java.time.LocalDate;
21fde8	36	import java.time.format.DateTimeFormatter;
c64c9f	37	import java.time.temporal.ChronoUnit;
71e81e	38	import java.util.Date;
懒	39	import java.util.List;
	40
	41
	42	public class OP050ServerInterfaceImpl implements OP050ServerInterface {
	43
	44	private static Logger logger;
	45	LogUtil logUtil = new LogUtil();
	46	static {
	47	logger = Logger.getLogger(OP050ServerInterfaceImpl.class);
	48	}
	49
	50	private OPCComm opc = OPCComm.getInstance();
	51	private static Date IN_TIME = null;
	52	private static String S_ORDER_CODE = "";//工单编号
	53	private static String S_PRODUCT_CODE = "";//产品编号
	54	private static String S_PRODUCT_TYPE= "";//产品类型
	55	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	56	private static String S_SFC_CODE = "";//总成编码
	57	private static String S_RIGHT_CODE = "";//右壳体编码
	58	private static String PRODUCTION_LINE = "OP";//产线号
	59	private static String LOCATION_CODE = "OP050";//工位号
	60	private static String GROUP_NAME = "OP050_P";//组名
	61	private static List list = null;
	62	private static Group group = null;
cf6bff	63
C	64	private int count = 0;
	65
	66	/**
	67	* 设置心跳标志位，保存到全局变量
	68	*/
	69	public void setHeartbeat(String value) {
	70	if ("false".equals(value)) {
	71	OPCUnit.write(opc.getOP050_F_HEART_BEAT(), "true");
	72	GlobalVariable.OP050_F_HEART_BEAT = true;
	73	count = 0;
	74	} else {
	75	count++;
	76	}
	77	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	78	if (count > GlobalVariable.HEART_MAX_COUNT) {
	79	GlobalVariable.OP050_F_HEART_BEAT = false;
	80	}
	81	}
	82
71e81e	83	@Override
懒	84	public synchronized void monitor() {
	85	String ecpStr = "";//异常记录标记
	86	try{
cf6bff	87
e0fac3	88	/* String isHeartBeat = OPCUnit.read(opc.getOP050_F_HEART_BEAT());
C	89	setHeartbeat(isHeartBeat);*/
cf6bff	90
71e81e	91	if(GlobalVariable.OP050_F_HEART_BEAT) {
懒	92	//PC读工单
	93	String isPLCStart = OPCUnit.read(opc.getOP050_J_PLC_START());//PLC开始
	94	if(isPLCStart.equals("true")){
	95	String isFinish = OPCUnit.read(opc.getOP050_J_PC_WRITE_ORDER());//PC下发工单完成
	96	if(isFinish.equals("false")){
	97	handleOrder();
	98	}
	99	}
	100
	101
	102	//PC完成
	103	String isPLCFinish = OPCUnit.read(opc.getOP050_J_PLC_FINISH());//PLC完成
	104	if(isPLCFinish.equals("true")){
	105	String isFinish = OPCUnit.read(opc.getOP050_J_PC_FINISH());//PC操作完成
	106	if(isFinish.equals("false")){
e0fac3	107	logger.info("handleFinsh开始时间:"+new Date());
71e81e	108	handleFinsh();
e0fac3	109	logger.info("handleFinsh完成时间:"+new Date());
C	110	logger.info("handleInfo开始时间:"+new Date());
	111	handleInfo();
	112	logger.info("handleInfo完成时间:"+new Date());
	113	logger.info("handleMaterial开始时间:"+new Date());
	114	handleMaterial();
	115	logger.info("handleMaterial完成时间:"+new Date());
71e81e	116	}
懒	117	}
	118
c64c9f	119	handleOilState();
C	120
71e81e	121	}else{
懒	122	logger.info("OP050工位与PLC断开,请检查PLC或网络是否异常！");
	123	}
	124
	125	}catch (Exception e) {
	126	ecpStr ="出现异常：" + logUtil.getTrace(e);
	127	}finally {
	128	if(!"".equals(ecpStr)){
	129	logger.info(ecpStr+"\r\n");
	130	}
	131	}
	132	}
	133
c64c9f	134
C	135	public void handleOilState(){
	136	GreaseManageParam param = new GreaseManageParam();
	137	GreaseManageService greaseManageService = opc.greaseManageService;
	138	param.setLocationCode(LOCATION_CODE);
	139	List<GreaseManageResult> list = greaseManageService.findListBySpec(param);
	140	if(list.size()>0) {
	141	String duaDate = list.get(0).getDuaDate();
	142
21fde8	143	SimpleDateFormat format = new SimpleDateFormat("yyyyMMdd");
懒	144	String currentDate = format.format(new Date());
	145	long daysBetween = getRemainder(currentDate,duaDate);
c64c9f	146	if(daysBetween>0){
C	147	OPCUnit.write(opc.getOP050_OIL_STATE(), "false"); //写油脂状态
	148	}else{
	149	OPCUnit.write(opc.getOP050_OIL_STATE(), "true"); //写油脂状态
	150	}
cf6bff	151	//logger.info("到期日期："+duaDate+"当前日期："+currentDate+"剩余天数：："+daysBetween);
c64c9f	152	}
C	153	}
	154
21fde8	155	public static long getRemainder(String currentDate,String tableDate){
懒	156	DateTimeFormatter dateFormatter = DateTimeFormatter.ofPattern("yyyyMMdd");
	157	LocalDate localDate1 = LocalDate.parse(currentDate, dateFormatter);
	158	LocalDate localDate2 = LocalDate.parse(tableDate, dateFormatter);
	159	long days = ChronoUnit.DAYS.between(localDate1, localDate2);
	160	return days;
	161	}
71e81e	162	//PC读工单
懒	163	public void handleOrder() {
	164	IN_TIME = DateTool.getLocalTimeForDate();
	165	S_ORDER_CODE = OPCUnit.read(opc.getOP050_S_ORDER_CODE());//工单编号
	166	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP050_S_PRODUCT_CODE());//产品编号
	167	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	168	S_SFC_CODE = OPCUnit.read(opc.getOP050_S_SFC_CODE());//总成编码
	169	OPCUnit.write(opc.getOP050_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	170	logger.info("OP050工位,handleOrder PC处理完成！");
cf6bff	171	}
C	172
	173	public void handleMaterial() {
e0fac3	174
cf6bff	175	//查询批次上料信息
C	176	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	177	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	178	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	179	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	180	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	181	for(int i=0;i<list1.size();i++){
	182	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	183
	184	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	185	if(remainingQuantity>0){
cf6bff	186	//新增物料追溯
C	187	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	188	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	189	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	190	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	191	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	192	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	193	materialTraceabilityParam.setAssemblyQty(1);
	194	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	195	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	196	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	197
	198	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	199	materialTraceabilityService.add(materialTraceabilityParam);
	200	//更新剩余数量
	201	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	202	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	203	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	204	}
	205	}
71e81e	206	}
懒	207
	208	//PC读参数信息
	209	public void handleInfo() throws Exception {
	210	logger.info("OP050工位,handleInfo START！");
	211
	212	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	213	if(group != null){
	214	opc.getServer().removeGroup(group,true);
	215	}
	216	group = opc.getServer().addGroup(GROUP_NAME);
	217
	218	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	219	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	220	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	221	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	222	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	223
	224
	225	for(int i=0;i<list.size();i++){
	226	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	227	Item item = group.addItem(result.getGatherAddress());
	228	result.setItem(item);
	229	list.set(i,result);
	230	}
	231	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	232	}
	233
	234	if(null != list && list.size()>0) {
	235	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	236	for (int i = 0; i < list.size(); i++) {
	237	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	238	Item item = result.getItem();
	239	String value = OPCUnit.read(item);//读参数值
	240	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	241	paramCollectionParam.setParamCode(result.getParamCode());
	242	paramCollectionParam.setParamName(result.getParamName());
	243	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	244	paramCollectionParam.setSfcCode(S_SFC_CODE);
	245	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	246	paramCollectionParam.setProductionLine(result.getProductionLine());
	247	paramCollectionParam.setLocationCode(result.getLocationCode());
	248	paramCollectionParam.setParamValue(value);
	249	paramCollectionParam.setParamLower(result.getParamLower());
	250	paramCollectionParam.setParamUpper(result.getParamUpper());
	251	paramCollectionParam.setParamStandard(result.getParamCentral());
	252	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	253	paramCollectionParam.setUnit(result.getUnit());
	254	paramCollectionService.add(paramCollectionParam);
	255	}
	256	}
	257
	258	logger.info("OP050工位,handleInfo END！");
	259	}
	260
	261	//PC完成
	262	public void handleFinsh() {
	263
	264	if("".equals(S_ORDER_CODE)){
	265	IN_TIME = DateTool.getLocalTimeForDate();
	266	S_ORDER_CODE = OPCUnit.read(opc.getOP050_S_ORDER_CODE());//工单编号
	267	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP050_S_PRODUCT_CODE());//产品编号
	268	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	269	S_SFC_CODE = OPCUnit.read(opc.getOP050_S_SFC_CODE());//总成编码
	270	}
	271
	272	//处理过站信息
	273	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP050_S_PRODUCT_STATE_CODE());
cf6bff	274
71e81e	275	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	276	param.setWorkOrderNo(S_ORDER_CODE);
	277	param.setProductCode(S_PRODUCT_CODE);
	278	param.setSfcCode(S_SFC_CODE);
	279	param.setProductionLine(PRODUCTION_LINE);
	280	param.setLocationCode(LOCATION_CODE);
	281	param.setInboundTime(IN_TIME);
	282	param.setOutboundTime(DateTool.getLocalTimeForDate());
	283	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	284	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	285	passingStationCollectionService.add(param);
	286
cf6bff	287
C	288
71e81e	289	String copSfcCode = OPCUnit.read(opc.getOP050_S_SFC_CODE_COP());//COP分总成
懒	290	String bopSfcCode = OPCUnit.read(opc.getOP050_S_SFC_CODE_BOP());//BOP分总成
cf6bff	291
C	292	//根据分总成编码，将EOP物料数据绑定关系修改为总成编码
	293	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	294	materialTraceabilityService.updateSFC(S_SFC_CODE,copSfcCode);
	295	materialTraceabilityService.updateSFC(S_SFC_CODE,bopSfcCode);
	296
	297	//根据分总成编码，将EOP过站数据绑定关系修改为总成编码
71e81e	298	passingStationCollectionService.updateSFC(S_SFC_CODE,copSfcCode);
懒	299	passingStationCollectionService.updateSFC(S_SFC_CODE,bopSfcCode);
	300
	301
	302	//根据分总成编码，将EOP采集数据绑定关系修改为总成编码
	303	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	304	paramCollectionService.updateSFC(S_SFC_CODE,copSfcCode);
	305	paramCollectionService.updateSFC(S_SFC_CODE,bopSfcCode);
	306
cf6bff	307	logger.info("S_SFC_CODE:"+S_SFC_CODE);
C	308	logger.info("copSfcCode:"+copSfcCode);
	309	logger.info("bopSfcCode:"+bopSfcCode);
	310
	311	//查询COP和BOP是否合格
	312	PassingStationCollectionParam passingStationCollectionParam = new PassingStationCollectionParam();
	313	passingStationCollectionParam.setSfcCode(S_SFC_CODE);
	314	List<PassingStationCollectionResult> passingStationCollectionResultList =
	315	opc.passingStationCollectionService.findListBySpec(passingStationCollectionParam);
	316
	317	String isProductState = "true";
	318	for(int i=0;i<passingStationCollectionResultList.size();i++){
	319	PassingStationCollectionResult passingStationCollectionResult = passingStationCollectionResultList.get(i);
	320	if("false".equals(passingStationCollectionResult.getOutRsSign())){
	321	isProductState = "false";
	322	break;
	323	}
	324	}
	325	//修改报工记录
	326	if("false".equals(S_PRODUCT_STATE_CODE) \|\| "false".equals(isProductState)){
	327	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	328	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	329	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	330	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	331
	332	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	333	if(list.size()>0){
	334	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	335	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	336	productionOrderRecordsParam.setWhetherPass("false");
	337	productionOrderRecordsService.update(productionOrderRecordsParam);
	338	}
	339	}
	340
71e81e	341
懒	342	OPCUnit.write(opc.getOP050_J_PC_FINISH(), "true"); //PC完成
	343
	344	logger.info("OP050工位,handleFinsh PC处理完成！");
	345	}
	346
	347	}