midea.git - Gitblit

2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

提交 \| 用户 \| 时间
71e81e	1	package cn.stylefeng.guns.plcserver.server.EOP010.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
cf6bff	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	16	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	17	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	18	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	19
	20	import cn.stylefeng.guns.plcserver.server.EOP010.EOP010ServerInterface;
	21	import cn.stylefeng.guns.plcserver.tool.DateTool;
	22	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	23	import org.apache.log4j.Logger;
	24	import org.openscada.opc.lib.da.Group;
	25	import org.openscada.opc.lib.da.Item;
	26
	27	import java.util.Date;
	28	import java.util.List;
	29
	30
	31	public class EOP010ServerInterfaceImpl implements EOP010ServerInterface {
	32
	33	private static Logger logger;
	34	LogUtil logUtil = new LogUtil();
	35	static {
	36	logger = Logger.getLogger(EOP010ServerInterfaceImpl.class);
	37	}
	38
	39	private OPCComm opc = OPCComm.getInstance();
	40	private static Date IN_TIME = null;
	41	private static String S_ORDER_CODE = "";//工单编号
	42	private static String S_PRODUCT_CODE = "";//产品编号
	43	private static String S_PRODUCT_TYPE= "";//产品类型
	44	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	45	private static String S_SFC_CODE = "";//总成编码
	46	private static String S_RIGHT_CODE = "";//右壳体编码
	47	private static String PRODUCTION_LINE = "EOP";//产线号
	48	private static String LOCATION_CODE = "EOP010";//工位号
	49	private static String GROUP_NAME = "EOP010_P";//组名
	50	private static List list = null;
	51	private static Group group = null;
cf6bff	52
C	53	private int count = 0;
	54
	55	/**
	56	* 设置心跳标志位，保存到全局变量
	57	*/
	58	public void setHeartbeat(String value) {
	59	if ("false".equals(value)) {
	60	OPCUnit.write(opc.getEOP010_F_HEART_BEAT(), "true");
	61	GlobalVariable.EOP010_F_HEART_BEAT = true;
	62	count = 0;
	63	} else {
	64	count++;
	65	}
	66	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	67	if (count > GlobalVariable.HEART_MAX_COUNT) {
	68	GlobalVariable.EOP010_F_HEART_BEAT = false;
	69	}
	70	}
	71
71e81e	72	@Override
懒	73	public synchronized void monitor() {
	74	String ecpStr = "";//异常记录标记
	75	try{
e0fac3	76	/* String isHeartBeat = OPCUnit.read(opc.getEOP010_F_HEART_BEAT());
C	77	setHeartbeat(isHeartBeat);*/
cf6bff	78
71e81e	79	if(GlobalVariable.EOP010_F_HEART_BEAT) {
懒	80	//PC读工单
	81	String isPLCStart = OPCUnit.read(opc.getEOP010_J_PLC_START());//PLC开始
	82	if(isPLCStart.equals("true")){
	83	String isFinish = OPCUnit.read(opc.getEOP010_J_PC_WRITE_ORDER());//PC下发工单完成
	84	if(isFinish.equals("false")){
	85	handleOrder();
	86	}
	87	}
	88
	89
	90	//PC完成
	91	String isPLCFinish = OPCUnit.read(opc.getEOP010_J_PLC_FINISH());//PLC完成
	92	if(isPLCFinish.equals("true")){
	93	String isFinish = OPCUnit.read(opc.getEOP010_J_PC_FINISH());//PC操作完成
	94	if(isFinish.equals("false")){
	95	handleFinsh();
e0fac3	96	handleInfo();
C	97	handleMaterial();
cf6bff	98
71e81e	99	}
懒	100	}
	101
	102	}else{
	103	logger.info("EOP010工位与PLC断开,请检查PLC或网络是否异常！");
	104	}
	105
	106	}catch (Exception e) {
	107	ecpStr ="出现异常：" + logUtil.getTrace(e);
	108	}finally {
	109	if(!"".equals(ecpStr)){
	110	logger.info(ecpStr+"\r\n");
	111	}
	112	}
	113	}
	114
	115	//PC读工单
	116	public void handleOrder() {
	117	IN_TIME = DateTool.getLocalTimeForDate();
	118	S_ORDER_CODE = OPCUnit.read(opc.getEOP010_S_ORDER_CODE());//工单编号
	119	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP010_S_PRODUCT_CODE());//产品编号
	120	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	121	S_SFC_CODE = OPCUnit.read(opc.getEOP010_S_SFC_CODE());//总成编码
	122	OPCUnit.write(opc.getEOP010_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	123	logger.info("EOP010工位,handleOrder PC处理完成！");
	124	}
	125
	126	public void handleMaterial() {
e0fac3	127
71e81e	128	String materialCode = OPCUnit.read(opc.getEOP010_S_MATERIAL_CODE());
懒	129	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	130	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	131	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	132	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	133	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	134	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	135	materialTraceabilityParam.setMaterialCode(materialCode);
cf6bff	136	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
C	137	materialTraceabilityParam.setAssemblyQty(1);
71e81e	138	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
懒	139	materialTraceabilityService.add(materialTraceabilityParam);
cf6bff	140
C	141	//查询批次上料信息
	142	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	143	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	144	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	145	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	146	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	147	for(int i=0;i<list1.size();i++){
	148	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	149
	150	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	151	if(remainingQuantity>0 ){
cf6bff	152	//新增物料追溯
C	153	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	154	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	155	materialTraceabilityService.add(materialTraceabilityParam);
	156
	157	//更新剩余数量
	158	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	159	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	160	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	161	}
	162	}
	163
71e81e	164	}
懒	165	//PC读参数信息
	166	public void handleInfo() throws Exception {
	167	logger.info("EOP010工位,handleInfo START！");
	168
	169	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	170	if(group != null){
	171	opc.getServer().removeGroup(group,true);
	172	}
	173	group = opc.getServer().addGroup(GROUP_NAME);
	174
	175	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	176	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	177	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	178	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	179	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	180
	181
	182	for(int i=0;i<list.size();i++){
	183	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	184	Item item = group.addItem(result.getGatherAddress());
	185	result.setItem(item);
	186	list.set(i,result);
	187	}
	188	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	189	}
	190
	191	if(null != list && list.size()>0) {
	192	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	193	for (int i = 0; i < list.size(); i++) {
	194	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	195	Item item = result.getItem();
	196	String value = OPCUnit.read(item);//读参数值
	197	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	198	paramCollectionParam.setParamCode(result.getParamCode());
	199	paramCollectionParam.setParamName(result.getParamName());
	200	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	201	paramCollectionParam.setSfcCode(S_SFC_CODE);
	202	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	203	paramCollectionParam.setProductionLine(result.getProductionLine());
	204	paramCollectionParam.setLocationCode(result.getLocationCode());
	205	paramCollectionParam.setParamValue(value);
	206	paramCollectionParam.setParamLower(result.getParamLower());
	207	paramCollectionParam.setParamUpper(result.getParamUpper());
	208	paramCollectionParam.setParamStandard(result.getParamCentral());
	209	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	210	paramCollectionParam.setUnit(result.getUnit());
	211	paramCollectionService.add(paramCollectionParam);
	212	}
	213	}
	214
	215	logger.info("EOP010工位,handleInfo END！");
	216	}
	217
	218	//PC完成
	219	public void handleFinsh() {
	220	if("".equals(S_ORDER_CODE)){
	221	IN_TIME = DateTool.getLocalTimeForDate();
	222	S_ORDER_CODE = OPCUnit.read(opc.getEOP010_S_ORDER_CODE());//工单编号
	223	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP010_S_PRODUCT_CODE());//产品编号
	224	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	225	S_SFC_CODE = OPCUnit.read(opc.getEOP010_S_SFC_CODE());//总成编码
	226	}
	227	//处理过站信息
	228	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getEOP010_S_PRODUCT_STATE_CODE());
	229	PassingStationCollectionParam param = new PassingStationCollectionParam();
	230	param.setWorkOrderNo(S_ORDER_CODE);
	231	param.setProductCode(S_PRODUCT_CODE);
	232	param.setSfcCode(S_SFC_CODE);
	233	param.setProductionLine(PRODUCTION_LINE);
	234	param.setLocationCode(LOCATION_CODE);
	235	param.setInboundTime(IN_TIME);
	236	param.setOutboundTime(DateTool.getLocalTimeForDate());
	237	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	238	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	239	passingStationCollectionService.add(param);
	240
	241	OPCUnit.write(opc.getEOP010_J_PC_FINISH(), "true"); //PC完成
	242
	243	logger.info("EOP010工位,handleFinsh PC处理完成！");
	244	}
	245
	246	}