midea.git - Gitblit

2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

提交 \| 用户 \| 时间
71e81e	1	package cn.stylefeng.guns.plcserver.server.BOP040.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	16	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	17	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	18	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	19
	20	import cn.stylefeng.guns.plcserver.server.BOP040.BOP040ServerInterface;
	21	import cn.stylefeng.guns.plcserver.tool.DateTool;
	22	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	23	import org.apache.log4j.Logger;
	24	import org.openscada.opc.lib.da.Group;
	25	import org.openscada.opc.lib.da.Item;
	26
	27	import java.util.Date;
	28	import java.util.List;
	29
	30
	31	public class BOP040ServerInterfaceImpl implements BOP040ServerInterface {
	32
	33	private static Logger logger;
	34	LogUtil logUtil = new LogUtil();
	35	static {
	36	logger = Logger.getLogger(BOP040ServerInterfaceImpl.class);
	37	}
	38
	39	private OPCComm opc = OPCComm.getInstance();
	40	private static Date IN_TIME = null;
	41	private static String S_ORDER_CODE = "";//工单编号
	42	private static String S_PRODUCT_CODE = "";//产品编号
	43	private static String S_PRODUCT_TYPE= "";//产品类型
	44	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	45	private static String S_SFC_CODE = "";//总成编码
	46	private static String S_RIGHT_CODE = "";//右壳体编码
	47	private static String PRODUCTION_LINE = "BOP";//产线号
	48	private static String LOCATION_CODE = "BOP040";//工位号
	49	private static String GROUP_NAME = "BOP040_P";//组名
	50	private static List list = null;
	51	private static Group group = null;
cf6bff	52
C	53	private int count = 0;
	54
	55	/**
	56	* 设置心跳标志位，保存到全局变量
	57	*/
	58	public void setHeartbeat(String value) {
	59	if (value.equals("false")) {
	60	OPCUnit.write(opc.getBOP040_F_HEART_BEAT(), "true");
	61	GlobalVariable.BOP040_F_HEART_BEAT = true;
	62	count = 0;
	63	} else {
	64	count++;
	65	}
	66	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	67	if (count > GlobalVariable.HEART_MAX_COUNT) {
	68	GlobalVariable.BOP040_F_HEART_BEAT = false;
	69	}
	70	}
	71
71e81e	72	@Override
懒	73	public synchronized void monitor() {
	74	String ecpStr = "";//异常记录标记
	75	try{
cf6bff	76
e0fac3	77	/* String isHeartBeat = OPCUnit.read(opc.getBOP040_F_HEART_BEAT());
cf6bff	78	assert isHeartBeat != null;
e0fac3	79	setHeartbeat(isHeartBeat);*/
cf6bff	80
71e81e	81	if(GlobalVariable.BOP040_F_HEART_BEAT) {
懒	82	//PC读工单
	83	String isPLCStart = OPCUnit.read(opc.getBOP040_J_PLC_START());//PLC开始
	84	if(isPLCStart.equals("true")){
	85	String isFinish = OPCUnit.read(opc.getBOP040_J_PC_WRITE_ORDER());//PC下发工单完成
	86	if(isFinish.equals("false")){
	87	handleOrder();
	88	}
	89	}
	90
	91
	92	//PC完成
	93	String isPLCFinish = OPCUnit.read(opc.getBOP040_J_PLC_FINISH());//PLC完成
	94	if(isPLCFinish.equals("true")){
	95	String isFinish = OPCUnit.read(opc.getBOP040_J_PC_FINISH());//PC操作完成
	96	if(isFinish.equals("false")){
	97	handleFinsh();
e0fac3	98	handleInfo();
C	99	handleMaterial();
71e81e	100	}
懒	101	}
	102
	103	}else{
	104	logger.info("BOP040工位与PLC断开,请检查PLC或网络是否异常！");
	105	}
	106
	107	}catch (Exception e) {
	108	ecpStr ="出现异常：" + logUtil.getTrace(e);
	109	}finally {
	110	if(!"".equals(ecpStr)){
	111	logger.info(ecpStr+"\r\n");
	112	}
	113	}
	114	}
	115
	116	//PC读工单
	117	public void handleOrder() {
	118	IN_TIME = DateTool.getLocalTimeForDate();
	119	S_ORDER_CODE = OPCUnit.read(opc.getBOP040_S_ORDER_CODE());//工单编号
	120	S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP040_S_PRODUCT_CODE());//产品编号
	121	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	122	S_SFC_CODE = OPCUnit.read(opc.getBOP040_S_SFC_CODE());//总成编码
	123	OPCUnit.write(opc.getBOP040_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	124	logger.info("BOP040工位,handleOrder PC处理完成！");
	125	}
	126
	127	//PC读参数信息
	128	public void handleInfo() throws Exception {
	129	logger.info("BOP040工位,handleInfo START！");
	130
	131	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	132	if(group != null){
	133	opc.getServer().removeGroup(group,true);
	134	}
	135	group = opc.getServer().addGroup(GROUP_NAME);
	136
	137	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	138	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	139	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	140	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	141	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	142
	143
	144	for(int i=0;i<list.size();i++){
	145	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	146	Item item = group.addItem(result.getGatherAddress());
	147	result.setItem(item);
	148	list.set(i,result);
	149	}
	150	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	151	}
	152
	153	if(null != list && list.size()>0) {
	154	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	155	for (int i = 0; i < list.size(); i++) {
	156	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	157	Item item = result.getItem();
	158	String value = OPCUnit.read(item);//读参数值
	159	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	160	paramCollectionParam.setParamCode(result.getParamCode());
	161	paramCollectionParam.setParamName(result.getParamName());
	162	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	163	paramCollectionParam.setSfcCode(S_SFC_CODE);
	164	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	165	paramCollectionParam.setProductionLine(result.getProductionLine());
	166	paramCollectionParam.setLocationCode(result.getLocationCode());
	167	paramCollectionParam.setParamValue(value);
	168	paramCollectionParam.setParamLower(result.getParamLower());
	169	paramCollectionParam.setParamUpper(result.getParamUpper());
	170	paramCollectionParam.setParamStandard(result.getParamCentral());
	171	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	172	paramCollectionParam.setUnit(result.getUnit());
	173	paramCollectionService.add(paramCollectionParam);
	174	}
	175	}
	176
	177	logger.info("BOP040工位,handleInfo END！");
	178	}
cf6bff	179	public void handleMaterial() {
e0fac3	180
cf6bff	181	//查询批次上料信息
C	182	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	183	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	184	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	185	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	186	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	187	for(int i=0;i<list1.size();i++){
	188	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	189
	190
	191	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	192	if(remainingQuantity>0 ){
cf6bff	193	//新增物料追溯
C	194	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	195	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	196	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	197	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	198	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	199	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	200	materialTraceabilityParam.setAssemblyQty(1);
	201	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	202	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	203	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	204
	205	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	206	materialTraceabilityService.add(materialTraceabilityParam);
	207	//更新剩余数量
	208	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	209	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	210	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	211	}
	212	}
	213	}
71e81e	214
懒	215	//PC完成
	216	public void handleFinsh() {
	217	if("".equals(S_ORDER_CODE)){
	218	IN_TIME = DateTool.getLocalTimeForDate();
	219	S_ORDER_CODE = OPCUnit.read(opc.getBOP040_S_ORDER_CODE());//工单编号
	220	S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP040_S_PRODUCT_CODE());//产品编号
	221	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	222	S_SFC_CODE = OPCUnit.read(opc.getBOP040_S_SFC_CODE());//总成编码
	223	}
	224	//处理过站信息
	225	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getBOP040_S_PRODUCT_STATE_CODE());
	226	PassingStationCollectionParam param = new PassingStationCollectionParam();
	227	param.setWorkOrderNo(S_ORDER_CODE);
	228	param.setProductCode(S_PRODUCT_CODE);
	229	param.setSfcCode(S_SFC_CODE);
	230	param.setProductionLine(PRODUCTION_LINE);
	231	param.setLocationCode(LOCATION_CODE);
	232	param.setInboundTime(IN_TIME);
	233	param.setOutboundTime(DateTool.getLocalTimeForDate());
	234	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	235	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	236	passingStationCollectionService.add(param);
	237
	238	OPCUnit.write(opc.getBOP040_J_PC_FINISH(), "true"); //PC完成
	239
	240	logger.info("BOP040工位,handleFinsh PC处理完成！");
	241	}
	242
	243	}