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2024-01-19 e0fac38b26845f25de479783e0c76cf12a5311e0

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71e81e	1	package cn.stylefeng.guns.plcserver.server.BOP020.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	16	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	17	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	18	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	19
	20	import cn.stylefeng.guns.plcserver.server.BOP020.BOP020ServerInterface;
	21	import cn.stylefeng.guns.plcserver.tool.DateTool;
	22	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	23	import org.apache.log4j.Logger;
	24	import org.openscada.opc.lib.da.Group;
	25	import org.openscada.opc.lib.da.Item;
	26
	27	import java.util.Date;
	28	import java.util.List;
	29
	30
	31	public class BOP020ServerInterfaceImpl implements BOP020ServerInterface {
	32
	33	private static Logger logger;
	34	LogUtil logUtil = new LogUtil();
	35	static {
	36	logger = Logger.getLogger(BOP020ServerInterfaceImpl.class);
	37	}
	38
	39	private OPCComm opc = OPCComm.getInstance();
	40	private static Date IN_TIME = null;
	41	private static String S_ORDER_CODE = "";//工单编号
	42	private static String S_PRODUCT_CODE = "";//产品编号
	43	private static String S_PRODUCT_TYPE= "";//产品类型
	44	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	45	private static String S_SFC_CODE = "";//总成编码
	46	private static String S_RIGHT_CODE = "";//右壳体编码
	47	private static String PRODUCTION_LINE = "BOP";//产线号
	48	private static String LOCATION_CODE = "BOP020";//工位号
	49	private static String GROUP_NAME = "BOP020_P";//组名
	50	private static List list = null;
	51	private static Group group = null;
cf6bff	52
C	53	private int count = 0;
	54
	55	/**
	56	* 设置心跳标志位，保存到全局变量
	57	*/
	58	public void setHeartbeat(String value) {
	59	if (value.equals("false")) {
	60	OPCUnit.write(opc.getBOP020_F_HEART_BEAT(), "true");
	61	GlobalVariable.BOP020_F_HEART_BEAT = true;
	62	count = 0;
	63	} else {
	64	count++;
	65	}
	66	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	67	if (count > GlobalVariable.HEART_MAX_COUNT) {
	68	GlobalVariable.BOP020_F_HEART_BEAT = false;
	69	}
	70	}
	71
71e81e	72	@Override
懒	73	public synchronized void monitor() {
	74	String ecpStr = "";//异常记录标记
	75	try{
cf6bff	76
e0fac3	77	/*String isHeartBeat = OPCUnit.read(opc.getBOP020_F_HEART_BEAT());
C	78	setHeartbeat(isHeartBeat);*/
cf6bff	79
71e81e	80	if(GlobalVariable.BOP020_F_HEART_BEAT) {
懒	81	//PC读工单
	82	String isPLCStart = OPCUnit.read(opc.getBOP020_J_PLC_START());//PLC开始
	83	if(isPLCStart.equals("true")){
	84	String isFinish = OPCUnit.read(opc.getBOP020_J_PC_WRITE_ORDER());//PC下发工单完成
	85	if(isFinish.equals("false")){
	86	handleOrder();
	87	}
	88	}
	89
	90
	91	//PC完成
	92	String isPLCFinish = OPCUnit.read(opc.getBOP020_J_PLC_FINISH());//PLC完成
	93	if(isPLCFinish.equals("true")){
	94	String isFinish = OPCUnit.read(opc.getBOP020_J_PC_FINISH());//PC操作完成
	95	if(isFinish.equals("false")){
	96	handleFinsh();
e0fac3	97	handleInfo();
C	98	handleMaterial();
	99
	100
71e81e	101	}
懒	102	}
	103
	104	}else{
	105	logger.info("BOP020工位与PLC断开,请检查PLC或网络是否异常！");
	106	}
	107
	108	}catch (Exception e) {
	109	ecpStr ="出现异常：" + logUtil.getTrace(e);
	110	}finally {
	111	if(!"".equals(ecpStr)){
	112	logger.info(ecpStr+"\r\n");
	113	}
	114	}
	115	}
	116
	117	//PC读工单
	118	public void handleOrder() {
	119	IN_TIME = DateTool.getLocalTimeForDate();
	120	S_ORDER_CODE = OPCUnit.read(opc.getBOP020_S_ORDER_CODE());//工单编号
	121	S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP020_S_PRODUCT_CODE());//产品编号
	122	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	123	S_SFC_CODE = OPCUnit.read(opc.getBOP020_S_SFC_CODE());//总成编码
	124	OPCUnit.write(opc.getBOP020_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	125	logger.info("BOP020工位,handleOrder PC处理完成！");
	126	}
	127
	128	//PC读参数信息
	129	public void handleInfo() throws Exception {
	130	logger.info("BOP020工位,handleInfo START！");
	131
	132	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	133	if(group != null){
	134	opc.getServer().removeGroup(group,true);
	135	}
	136	group = opc.getServer().addGroup(GROUP_NAME);
	137
	138	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	139	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	140	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	141	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	142	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	143
	144
	145	for(int i=0;i<list.size();i++){
	146	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	147	Item item = group.addItem(result.getGatherAddress());
	148	result.setItem(item);
	149	list.set(i,result);
	150	}
	151	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	152	}
	153
	154	if(null != list && list.size()>0) {
	155	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	156	for (int i = 0; i < list.size(); i++) {
	157	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	158	Item item = result.getItem();
	159	String value = OPCUnit.read(item);//读参数值
	160	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	161	paramCollectionParam.setParamCode(result.getParamCode());
	162	paramCollectionParam.setParamName(result.getParamName());
	163	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	164	paramCollectionParam.setSfcCode(S_SFC_CODE);
	165	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	166	paramCollectionParam.setProductionLine(result.getProductionLine());
	167	paramCollectionParam.setLocationCode(result.getLocationCode());
	168	paramCollectionParam.setParamValue(value);
	169	paramCollectionParam.setParamLower(result.getParamLower());
	170	paramCollectionParam.setParamUpper(result.getParamUpper());
	171	paramCollectionParam.setParamStandard(result.getParamCentral());
	172	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	173	paramCollectionParam.setUnit(result.getUnit());
	174	paramCollectionService.add(paramCollectionParam);
	175	}
	176	}
	177
	178	logger.info("BOP020工位,handleInfo END！");
	179	}
cf6bff	180	public void handleMaterial() {
e0fac3	181
cf6bff	182	//查询批次上料信息
C	183	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	184	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	185	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	186	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	187	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	188	for(int i=0;i<list1.size();i++){
	189	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	190
	191
	192	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
e0fac3	193	if(remainingQuantity>0 ){
cf6bff	194	//新增物料追溯
C	195	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	196	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	197	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	198	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	199	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	200	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	201	materialTraceabilityParam.setAssemblyQty(1);
	202	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	203	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	204	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	205
	206	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	207	materialTraceabilityService.add(materialTraceabilityParam);
	208	//更新剩余数量
	209	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	210	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	211	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	212	}
	213	}
	214	}
71e81e	215
懒	216	//PC完成
	217	public void handleFinsh() {
	218	if("".equals(S_ORDER_CODE)){
	219	IN_TIME = DateTool.getLocalTimeForDate();
	220	S_ORDER_CODE = OPCUnit.read(opc.getBOP020_S_ORDER_CODE());//工单编号
	221	S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP020_S_PRODUCT_CODE());//产品编号
	222	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	223	S_SFC_CODE = OPCUnit.read(opc.getBOP020_S_SFC_CODE());//总成编码
	224	}
	225	//处理过站信息
	226	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getBOP020_S_PRODUCT_STATE_CODE());
	227	PassingStationCollectionParam param = new PassingStationCollectionParam();
	228	param.setWorkOrderNo(S_ORDER_CODE);
	229	param.setProductCode(S_PRODUCT_CODE);
	230	param.setSfcCode(S_SFC_CODE);
	231	param.setProductionLine(PRODUCTION_LINE);
	232	param.setLocationCode(LOCATION_CODE);
	233	param.setInboundTime(IN_TIME);
	234	param.setOutboundTime(DateTool.getLocalTimeForDate());
	235	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	236	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	237	passingStationCollectionService.add(param);
	238
	239	OPCUnit.write(opc.getBOP020_J_PC_FINISH(), "true"); //PC完成
	240
	241	logger.info("BOP020工位,handleFinsh PC处理完成！");
	242	}
	243
	244	}