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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP170.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
71e81e	13	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
懒	14	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
cf6bff	16	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	19	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	20	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	21	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	22	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	23	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	24	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	25
	26	import cn.stylefeng.guns.plcserver.server.OP170.OP170ServerInterface;
	27	import cn.stylefeng.guns.plcserver.tool.DateTool;
	28	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	29	import org.apache.log4j.Logger;
	30	import org.openscada.opc.lib.da.Group;
	31	import org.openscada.opc.lib.da.Item;
	32
	33	import java.util.Date;
	34	import java.util.List;
	35
	36
	37	public class OP170ServerInterfaceImpl implements OP170ServerInterface {
	38
	39	private static Logger logger;
	40	LogUtil logUtil = new LogUtil();
	41	static {
	42	logger = Logger.getLogger(OP170ServerInterfaceImpl.class);
	43	}
	44
	45	private OPCComm opc = OPCComm.getInstance();
	46	private static Date IN_TIME = null;
	47	private static String S_ORDER_CODE = "";//工单编号
	48	private static String S_PRODUCT_CODE = "";//产品编号
	49	private static String S_PRODUCT_TYPE= "";//产品类型
	50	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	51	private static String S_SFC_CODE = "";//总成编码
	52	private static String S_RIGHT_CODE = "";//右壳体编码
	53	private static String PRODUCTION_LINE = "OP";//产线号
	54	private static String LOCATION_CODE = "OP170";//工位号
	55	private static String GROUP_NAME = "OP170_P";//工位号
	56	private static List list = null;
	57	private static Group group = null;
cf6bff	58
C	59	private int count = 0;
	60
	61	/**
	62	* 设置心跳标志位，保存到全局变量
	63	*/
	64	public void setHeartbeat(String value) {
	65	if ("false".equals(value)) {
	66	OPCUnit.write(opc.getOP170_F_HEART_BEAT(), "true");
	67	GlobalVariable.OP170_F_HEART_BEAT = true;
	68	count = 0;
	69	} else {
	70	count++;
	71	}
	72	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	73	if (count > GlobalVariable.HEART_MAX_COUNT) {
	74	GlobalVariable.OP170_F_HEART_BEAT = false;
	75	}
	76	}
	77
71e81e	78	@Override
懒	79	public synchronized void monitor() {
	80	String ecpStr = "";//异常记录标记
	81	try{
cf6bff	82
C	83	String isHeartBeat = OPCUnit.read(opc.getOP170_F_HEART_BEAT());
	84	setHeartbeat(isHeartBeat);
	85
71e81e	86	if(GlobalVariable.OP170_F_HEART_BEAT) {
懒	87
	88	//PC读工单
	89	String isPLCStart = OPCUnit.read(opc.getOP170_J_PLC_START());//PLC开始
	90	if(isPLCStart.equals("true")){
	91	String isFinish = OPCUnit.read(opc.getOP170_J_PC_WRITE_ORDER());//PC下发工单完成
	92	if(isFinish.equals("false")){
	93	handleOrder();
	94	}
	95	}
	96
	97
	98	//PC完成
	99	String isPLCFinish = OPCUnit.read(opc.getOP170_J_PLC_FINISH());//PLC完成
	100	if(isPLCFinish.equals("true")){
	101	String isFinish = OPCUnit.read(opc.getOP170_J_PC_FINISH());//PC操作完成
	102	if(isFinish.equals("false")){
cf6bff	103	handleMaterial();
71e81e	104	handleInfo();
懒	105	handleFinsh();
	106	}
	107	}
	108
	109	}else{
	110	logger.info("OP170工位与PLC断开,请检查PLC或网络是否异常！");
	111	}
	112
	113	}catch (Exception e) {
	114	ecpStr ="出现异常：" + logUtil.getTrace(e);
	115	}finally {
	116	if(!"".equals(ecpStr)){
	117	logger.info(ecpStr+"\r\n");
	118	}
	119	}
	120	}
	121
	122	//PC读工单
	123	public void handleOrder() {
	124	IN_TIME = DateTool.getLocalTimeForDate();
	125	S_ORDER_CODE = OPCUnit.read(opc.getOP170_S_ORDER_CODE());//工单编号
	126	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP170_S_PRODUCT_CODE());//产品编号
	127	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	128	S_SFC_CODE = OPCUnit.read(opc.getOP170_S_SFC_CODE());//总成编码
	129	OPCUnit.write(opc.getOP170_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	130	logger.info("OP170工位,handleOrder PC处理完成！");
cf6bff	131	}
C	132
	133	public void handleMaterial() {
	134	if("".equals(S_ORDER_CODE)){
	135	IN_TIME = DateTool.getLocalTimeForDate();
	136	S_ORDER_CODE = OPCUnit.read(opc.getOP170_S_ORDER_CODE());//工单编号
	137	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP170_S_PRODUCT_CODE());//产品编号
	138	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	139	S_SFC_CODE = OPCUnit.read(opc.getOP170_S_SFC_CODE());//总成编码
	140	}
	141	//查询批次上料信息
	142	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	143	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	144	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	145	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	146	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	147	for(int i=0;i<list1.size();i++){
	148	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	149
	150	//判断是否有该工位
	151	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	152	logger.info("当前工位："+locationCodes.toString());
	153	boolean isLocationCode = false;
	154	if(locationCodes.length>0)
	155	{
	156	for (int j=0;j<locationCodes.length;j++){
	157	String location = locationCodes[j];
	158	if(location.equals(LOCATION_CODE)){
	159	isLocationCode = true;
	160	}
	161	}
	162	}
	163
	164	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	165	if(remainingQuantity>0 && isLocationCode){
	166	//新增物料追溯
	167	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	168	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	169	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	170	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	171	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	172	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	173	materialTraceabilityParam.setAssemblyQty(1);
	174	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	175	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	176	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	177
	178	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	179	materialTraceabilityService.add(materialTraceabilityParam);
	180	//更新剩余数量
	181	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	182	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	183	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	184	}
	185	}
71e81e	186	}
懒	187
	188	//PC读参数信息
	189	public void handleInfo() throws Exception {
	190	logger.info("OP170工位,handleInfo START！");
	191
	192	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	193	if(group != null){
	194	opc.getServer().removeGroup(group,true);
	195	}
	196	group = opc.getServer().addGroup(GROUP_NAME);
	197
	198	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	199	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	200	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	201	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	202	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	203
	204
	205	for(int i=0;i<list.size();i++){
	206	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	207	Item item = group.addItem(result.getGatherAddress());
	208	result.setItem(item);
	209	list.set(i,result);
	210	}
	211	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	212	}
	213
	214	if(null != list && list.size()>0) {
	215	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	216	for (int i = 0; i < list.size(); i++) {
	217	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	218	Item item = result.getItem();
	219	String value = OPCUnit.read(item);//读参数值
	220	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	221	paramCollectionParam.setParamCode(result.getParamCode());
	222	paramCollectionParam.setParamName(result.getParamName());
	223	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	224	paramCollectionParam.setSfcCode(S_SFC_CODE);
	225	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	226	paramCollectionParam.setProductionLine(result.getProductionLine());
	227	paramCollectionParam.setLocationCode(result.getLocationCode());
	228	paramCollectionParam.setParamValue(value);
	229	paramCollectionParam.setParamLower(result.getParamLower());
	230	paramCollectionParam.setParamUpper(result.getParamUpper());
	231	paramCollectionParam.setParamStandard(result.getParamCentral());
	232	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	233	paramCollectionParam.setUnit(result.getUnit());
	234	paramCollectionService.add(paramCollectionParam);
	235	}
	236	}
	237
	238	logger.info("OP170工位,handleInfo END！");
	239	}
	240
	241	//PC完成
	242	public void handleFinsh() {
	243	if("".equals(S_ORDER_CODE)){
	244	IN_TIME = DateTool.getLocalTimeForDate();
	245	S_ORDER_CODE = OPCUnit.read(opc.getOP170_S_ORDER_CODE());//工单编号
	246	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP170_S_PRODUCT_CODE());//产品编号
	247	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	248	S_SFC_CODE = OPCUnit.read(opc.getOP170_S_SFC_CODE());//总成编码
	249	}
	250	//处理过站信息
	251	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP170_S_PRODUCT_STATE_CODE());
cf6bff	252
C	253	//修改报工记录
	254	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	255	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	256	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	257	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	258
	259	List<ProductionOrderRecordsResult> list2 = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	260	if(list2.size()>0){
	261	ProductionOrderRecordsResult productionOrderRecordsResult = list2.get(0);
	262	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	263	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	264	productionOrderRecordsParam.setEndTime(DateTool.getLocalTimeForDate());
	265	productionOrderRecordsService.update(productionOrderRecordsParam);
	266	}
	267
	268
	269
71e81e	270	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	271	param.setWorkOrderNo(S_ORDER_CODE);
	272	param.setProductCode(S_PRODUCT_CODE);
	273	param.setSfcCode(S_SFC_CODE);
	274	param.setProductionLine(PRODUCTION_LINE);
	275	param.setLocationCode(LOCATION_CODE);
	276	param.setInboundTime(IN_TIME);
	277	param.setOutboundTime(DateTool.getLocalTimeForDate());
	278	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	279	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	280	passingStationCollectionService.add(param);
	281
	282
	283
	284	//更新工单完成数量
	285	ProductionOrdeInfoParam orderParam = new ProductionOrdeInfoParam();
	286	orderParam.setWorkOrderNo(S_ORDER_CODE);
1f3486	287	if(!"".equals(S_ORDER_CODE)&&null!=S_ORDER_CODE){
懒	288	ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
	289	List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(orderParam);
	290	if(list.size()>0) {
	291	ProductionOrdeInfoResult result = list.get(0);
	292	orderParam.setId(result.getId());
	293	if (null == result.getActualQty() \|\| "".equals(result.getActualQty())){
	294	result.setActualQty(0);
	295	}
	296	orderParam.setActualQty(result.getActualQty()+1);
	297	productionOrdeInfoService.update(orderParam);
731bd9	298	}
71e81e	299	}
懒	300	OPCUnit.write(opc.getOP170_J_PC_FINISH(), "true"); //PC完成
	301
	302	logger.info("OP170工位,handleFinsh PC处理完成！");
	303	}
	304
	305	}