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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP160.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	16	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	17	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22
	23	import cn.stylefeng.guns.plcserver.server.OP160.OP160ServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
	30	import java.util.Date;
	31	import java.util.List;
	32
	33
	34	public class OP160ServerInterfaceImpl implements OP160ServerInterface {
	35
	36	private static Logger logger;
	37	LogUtil logUtil = new LogUtil();
	38	static {
	39	logger = Logger.getLogger(OP160ServerInterfaceImpl.class);
	40	}
	41
	42	private OPCComm opc = OPCComm.getInstance();
	43	private static Date IN_TIME = null;
	44	private static String S_ORDER_CODE = "";//工单编号
	45	private static String S_PRODUCT_CODE = "";//产品编号
	46	private static String S_PRODUCT_TYPE= "";//产品类型
	47	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	48	private static String S_SFC_CODE = "";//总成编码
	49	private static String S_RIGHT_CODE = "";//右壳体编码
	50	private static String PRODUCTION_LINE = "OP";//产线号
	51	private static String LOCATION_CODE = "OP160";//工位号
	52	private static String GROUP_NAME = "OP160_P";//组名
	53	private static List list = null;
	54	private static Group group = null;
cf6bff	55
C	56	private int count = 0;
	57
	58	/**
	59	* 设置心跳标志位，保存到全局变量
	60	*/
	61	public void setHeartbeat(String value) {
	62	if ("false".equals(value)) {
	63	OPCUnit.write(opc.getOP160_F_HEART_BEAT(), "true");
	64	GlobalVariable.OP160_F_HEART_BEAT = true;
	65	count = 0;
	66	} else {
	67	count++;
	68	}
	69	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	70	if (count > GlobalVariable.HEART_MAX_COUNT) {
	71	GlobalVariable.OP160_F_HEART_BEAT = false;
	72	}
	73	}
	74
71e81e	75	@Override
懒	76	public synchronized void monitor() {
	77	String ecpStr = "";//异常记录标记
	78	try{
cf6bff	79
C	80	String isHeartBeat = OPCUnit.read(opc.getOP160_F_HEART_BEAT());
	81	setHeartbeat(isHeartBeat);
	82
71e81e	83	if(GlobalVariable.OP160_F_HEART_BEAT) {
懒	84	//PC读工单
	85	String isPLCStart = OPCUnit.read(opc.getOP160_J_PLC_START());//PLC开始
	86	if(isPLCStart.equals("true")){
	87	String isFinish = OPCUnit.read(opc.getOP160_J_PC_WRITE_ORDER());//PC下发工单完成
	88	if(isFinish.equals("false")){
	89	handleOrder();
	90	}
	91	}
	92
	93
	94	//PC完成
	95	String isPLCFinish = OPCUnit.read(opc.getOP160_J_PLC_FINISH());//PLC完成
	96	if(isPLCFinish.equals("true")){
	97	String isFinish = OPCUnit.read(opc.getOP160_J_PC_FINISH());//PC操作完成
	98	if(isFinish.equals("false")){
cf6bff	99	handleMaterial();
71e81e	100	handleInfo();
懒	101	handleFinsh();
	102	}
	103	}
	104
	105	}else{
	106	logger.info("OP160工位与PLC断开,请检查PLC或网络是否异常！");
	107	}
	108
	109	}catch (Exception e) {
	110	ecpStr ="出现异常：" + logUtil.getTrace(e);
	111	}finally {
	112	if(!"".equals(ecpStr)){
	113	logger.info(ecpStr+"\r\n");
	114	}
	115	}
	116	}
	117
	118	//PC读工单
	119	public void handleOrder() {
	120	IN_TIME = DateTool.getLocalTimeForDate();
	121	S_ORDER_CODE = OPCUnit.read(opc.getOP160_S_ORDER_CODE());//工单编号
	122	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP160_S_PRODUCT_CODE());//产品编号
	123	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	124	S_SFC_CODE = OPCUnit.read(opc.getOP160_S_SFC_CODE());//总成编码
	125	OPCUnit.write(opc.getOP160_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	126	logger.info("OP160工位,handleOrder PC处理完成！");
cf6bff	127	}
C	128
	129	public void handleMaterial() {
	130	if("".equals(S_ORDER_CODE)){
	131	IN_TIME = DateTool.getLocalTimeForDate();
	132	S_ORDER_CODE = OPCUnit.read(opc.getOP160_S_ORDER_CODE());//工单编号
	133	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP160_S_PRODUCT_CODE());//产品编号
	134	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	135	S_SFC_CODE = OPCUnit.read(opc.getOP160_S_SFC_CODE());//总成编码
	136	}
	137	//查询批次上料信息
	138	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	139	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	140	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	141	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	142	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	143	for(int i=0;i<list1.size();i++){
	144	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	145
	146	//判断是否有该工位
	147	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	148	logger.info("当前工位："+locationCodes.toString());
	149	boolean isLocationCode = false;
	150	if(locationCodes.length>0)
	151	{
	152	for (int j=0;j<locationCodes.length;j++){
	153	String location = locationCodes[j];
	154	if(location.equals(LOCATION_CODE)){
	155	isLocationCode = true;
	156	}
	157	}
	158	}
	159
	160	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	161	if(remainingQuantity>0 && isLocationCode){
	162	//新增物料追溯
	163	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	164	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	165	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	166	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	167	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	168	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	169	materialTraceabilityParam.setAssemblyQty(1);
	170	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	171	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	172	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	173
	174	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	175	materialTraceabilityService.add(materialTraceabilityParam);
	176	//更新剩余数量
	177	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	178	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	179	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	180	}
	181	}
71e81e	182	}
懒	183
	184	//PC读参数信息
	185	public void handleInfo() throws Exception {
	186	logger.info("OP160工位,handleInfo START！");
	187
	188	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	189	if(group != null){
	190	opc.getServer().removeGroup(group,true);
	191	}
	192	group = opc.getServer().addGroup(GROUP_NAME);
	193
	194	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	195	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	196	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	197	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	198	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	199
	200
	201	for(int i=0;i<list.size();i++){
	202	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	203	Item item = group.addItem(result.getGatherAddress());
	204	result.setItem(item);
	205	list.set(i,result);
	206	}
	207	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	208	}
	209
	210	if(null != list && list.size()>0) {
	211	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	212	for (int i = 0; i < list.size(); i++) {
	213	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	214	Item item = result.getItem();
	215	String value = OPCUnit.read(item);//读参数值
	216	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	217	paramCollectionParam.setParamCode(result.getParamCode());
	218	paramCollectionParam.setParamName(result.getParamName());
	219	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	220	paramCollectionParam.setSfcCode(S_SFC_CODE);
	221	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	222	paramCollectionParam.setProductionLine(result.getProductionLine());
	223	paramCollectionParam.setLocationCode(result.getLocationCode());
	224	paramCollectionParam.setParamValue(value);
	225	paramCollectionParam.setParamLower(result.getParamLower());
	226	paramCollectionParam.setParamUpper(result.getParamUpper());
	227	paramCollectionParam.setParamStandard(result.getParamCentral());
	228	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	229	paramCollectionParam.setUnit(result.getUnit());
	230	paramCollectionService.add(paramCollectionParam);
	231	}
	232	}
	233
	234	logger.info("OP160工位,handleInfo END！");
	235	}
	236
	237	//PC完成
	238	public void handleFinsh() {
	239	if("".equals(S_ORDER_CODE)){
	240	IN_TIME = DateTool.getLocalTimeForDate();
	241	S_ORDER_CODE = OPCUnit.read(opc.getOP160_S_ORDER_CODE());//工单编号
	242	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP160_S_PRODUCT_CODE());//产品编号
	243	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	244	S_SFC_CODE = OPCUnit.read(opc.getOP160_S_SFC_CODE());//总成编码
	245	}
	246	//处理过站信息
	247	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP160_S_PRODUCT_STATE_CODE());
cf6bff	248
C	249	//修改报工记录
	250	if("false".equals(S_PRODUCT_STATE_CODE)){
	251	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	252	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	253	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	254	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	255
	256	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	257	if(list.size()>0){
	258	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	259	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	260	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	261	productionOrderRecordsService.update(productionOrderRecordsParam);
	262	}
	263	}
	264
	265
71e81e	266	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	267	param.setWorkOrderNo(S_ORDER_CODE);
	268	param.setProductCode(S_PRODUCT_CODE);
	269	param.setSfcCode(S_SFC_CODE);
	270	param.setProductionLine(PRODUCTION_LINE);
	271	param.setLocationCode(LOCATION_CODE);
	272	param.setInboundTime(IN_TIME);
	273	param.setOutboundTime(DateTool.getLocalTimeForDate());
	274	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	275	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	276	passingStationCollectionService.add(param);
	277
	278	OPCUnit.write(opc.getOP160_J_PC_FINISH(), "true"); //PC完成
	279
	280	logger.info("OP160工位,handleFinsh PC处理完成！");
	281	}
	282
	283	}