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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP140.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	16	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	17	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22
	23	import cn.stylefeng.guns.plcserver.server.OP140.OP140ServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
	30	import java.util.Date;
	31	import java.util.List;
	32
	33
	34	public class OP140ServerInterfaceImpl implements OP140ServerInterface {
	35
	36	private static Logger logger;
	37	LogUtil logUtil = new LogUtil();
	38	static {
	39	logger = Logger.getLogger(OP140ServerInterfaceImpl.class);
	40	}
	41
	42	private OPCComm opc = OPCComm.getInstance();
	43	private static Date IN_TIME = null;
	44	private static String S_ORDER_CODE = "";//工单编号
	45	private static String S_PRODUCT_CODE = "";//产品编号
	46	private static String S_PRODUCT_TYPE= "";//产品类型
	47	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	48	private static String S_SFC_CODE = "";//总成编码
	49	private static String S_RIGHT_CODE = "";//右壳体编码
	50	private static String PRODUCTION_LINE = "OP";//产线号
	51	private static String LOCATION_CODE = "OP140";//工位号
	52	private static String GROUP_NAME = "OP140_P";//工位号
	53	private static List list = null;
	54	private static Group group = null;
cf6bff	55
C	56	private int count = 0;
	57
	58	/**
	59	* 设置心跳标志位，保存到全局变量
	60	*/
	61	public void setHeartbeat(String value) {
	62	if ("false".equals(value)) {
	63	OPCUnit.write(opc.getOP140_F_HEART_BEAT(), "true");
	64	GlobalVariable.OP140_F_HEART_BEAT = true;
	65	count = 0;
	66	} else {
	67	count++;
	68	}
	69	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	70	if (count > GlobalVariable.HEART_MAX_COUNT) {
	71	GlobalVariable.OP140_F_HEART_BEAT = false;
	72	}
	73	}
	74
71e81e	75	@Override
懒	76	public synchronized void monitor() {
	77	String ecpStr = "";//异常记录标记
	78	try{
cf6bff	79
C	80	String isHeartBeat = OPCUnit.read(opc.getOP140_F_HEART_BEAT());
	81	setHeartbeat(isHeartBeat);
	82
71e81e	83	if(GlobalVariable.OP140_F_HEART_BEAT) {
懒	84
	85	//PC读工单
	86	String isPLCStart = OPCUnit.read(opc.getOP140_J_PLC_START());//PLC开始
	87	if(isPLCStart.equals("true")){
	88	String isFinish = OPCUnit.read(opc.getOP140_J_PC_WRITE_ORDER());//PC下发工单完成
	89	if(isFinish.equals("false")){
	90	handleOrder();
	91	}
	92	}
	93
	94
	95	//PC完成
	96	String isPLCFinish = OPCUnit.read(opc.getOP140_J_PLC_FINISH());//PLC完成
	97	if(isPLCFinish.equals("true")){
	98	String isFinish = OPCUnit.read(opc.getOP140_J_PC_FINISH());//PC操作完成
	99	if(isFinish.equals("false")){
cf6bff	100	handleMaterial();
71e81e	101	handleInfo();
懒	102	handleFinsh();
	103	}
	104	}
	105
	106	}else{
	107	logger.info("OP140工位与PLC断开,请检查PLC或网络是否异常！");
	108	}
	109
	110	}catch (Exception e) {
	111	ecpStr ="出现异常：" + logUtil.getTrace(e);
	112	}finally {
	113	if(!"".equals(ecpStr)){
	114	logger.info(ecpStr+"\r\n");
	115	}
	116	}
	117	}
	118
	119	//PC读工单
	120	public void handleOrder() {
	121	IN_TIME = DateTool.getLocalTimeForDate();
	122	S_ORDER_CODE = OPCUnit.read(opc.getOP140_S_ORDER_CODE());//工单编号
	123	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP140_S_PRODUCT_CODE());//产品编号
	124	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	125	S_SFC_CODE = OPCUnit.read(opc.getOP140_S_SFC_CODE());//总成编码
	126	OPCUnit.write(opc.getOP140_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	127	logger.info("OP140工位,handleOrder PC处理完成！");
cf6bff	128	}
C	129
	130	public void handleMaterial() {
	131	if("".equals(S_ORDER_CODE)){
	132	IN_TIME = DateTool.getLocalTimeForDate();
	133	S_ORDER_CODE = OPCUnit.read(opc.getOP140_S_ORDER_CODE());//工单编号
	134	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP140_S_PRODUCT_CODE());//产品编号
	135	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	136	S_SFC_CODE = OPCUnit.read(opc.getOP140_S_SFC_CODE());//总成编码
	137	}
	138	//查询批次上料信息
	139	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	140	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	141	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	142	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	143	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	144	for(int i=0;i<list1.size();i++){
	145	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	146
	147	//判断是否有该工位
	148	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	149	logger.info("当前工位："+locationCodes.toString());
	150	boolean isLocationCode = false;
	151	if(locationCodes.length>0)
	152	{
	153	for (int j=0;j<locationCodes.length;j++){
	154	String location = locationCodes[j];
	155	if(location.equals(LOCATION_CODE)){
	156	isLocationCode = true;
	157	}
	158	}
	159	}
	160
	161	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	162	if(remainingQuantity>0 && isLocationCode){
	163	//新增物料追溯
	164	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	165	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	166	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	167	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	168	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	169	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	170	materialTraceabilityParam.setAssemblyQty(1);
	171	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	172	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	173	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	174
	175	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	176	materialTraceabilityService.add(materialTraceabilityParam);
	177	//更新剩余数量
	178	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	179	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	180	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	181	}
	182	}
71e81e	183	}
懒	184
	185	//PC读参数信息
	186	public void handleInfo() throws Exception {
	187	logger.info("OP140工位,handleInfo START！");
	188
	189	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	190	if(group != null){
	191	opc.getServer().removeGroup(group,true);
	192	}
	193	group = opc.getServer().addGroup(GROUP_NAME);
	194
	195	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	196	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	197	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	198	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	199	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	200
	201
	202	for(int i=0;i<list.size();i++){
	203	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	204	Item item = group.addItem(result.getGatherAddress());
	205	result.setItem(item);
	206	list.set(i,result);
	207	}
	208	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	209	}
	210
	211	if(null != list && list.size()>0) {
	212	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	213	for (int i = 0; i < list.size(); i++) {
	214	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	215	Item item = result.getItem();
	216	String value = OPCUnit.read(item);//读参数值
	217	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	218	paramCollectionParam.setParamCode(result.getParamCode());
	219	paramCollectionParam.setParamName(result.getParamName());
	220	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	221	paramCollectionParam.setSfcCode(S_SFC_CODE);
	222	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	223	paramCollectionParam.setProductionLine(result.getProductionLine());
	224	paramCollectionParam.setLocationCode(result.getLocationCode());
	225	paramCollectionParam.setParamValue(value);
	226	paramCollectionParam.setParamLower(result.getParamLower());
	227	paramCollectionParam.setParamUpper(result.getParamUpper());
	228	paramCollectionParam.setParamStandard(result.getParamCentral());
	229	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	230	paramCollectionParam.setUnit(result.getUnit());
	231	paramCollectionService.add(paramCollectionParam);
	232	}
	233	}
	234
	235	logger.info("OP140工位,handleInfo END！");
	236	}
	237
	238	//PC完成
	239	public void handleFinsh() {
	240	if("".equals(S_ORDER_CODE)){
	241	IN_TIME = DateTool.getLocalTimeForDate();
	242	S_ORDER_CODE = OPCUnit.read(opc.getOP140_S_ORDER_CODE());//工单编号
	243	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP140_S_PRODUCT_CODE());//产品编号
	244	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	245	S_SFC_CODE = OPCUnit.read(opc.getOP140_S_SFC_CODE());//总成编码
	246	}
	247	//处理过站信息
	248	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP140_S_PRODUCT_STATE_CODE());
cf6bff	249
C	250	//修改报工记录
	251	if("false".equals(S_PRODUCT_STATE_CODE)){
	252	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	253	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	254	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	255	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	256
	257	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	258	if(list.size()>0){
	259	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	260	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	261	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	262	productionOrderRecordsService.update(productionOrderRecordsParam);
	263	}
	264	}
	265
	266
71e81e	267	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	268	param.setWorkOrderNo(S_ORDER_CODE);
	269	param.setProductCode(S_PRODUCT_CODE);
	270	param.setSfcCode(S_SFC_CODE);
	271	param.setProductionLine(PRODUCTION_LINE);
	272	param.setLocationCode(LOCATION_CODE);
	273	param.setInboundTime(IN_TIME);
	274	param.setOutboundTime(DateTool.getLocalTimeForDate());
	275	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	276	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	277	passingStationCollectionService.add(param);
	278
	279	OPCUnit.write(opc.getOP140_J_PC_FINISH(), "true"); //PC完成
	280
	281	logger.info("OP140工位,handleFinsh PC处理完成！");
	282	}
	283
	284	}