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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP100.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	16	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	17	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22
	23	import cn.stylefeng.guns.plcserver.server.OP100.OP100ServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
	30	import java.util.Date;
	31	import java.util.List;
	32
	33
	34	public class OP100ServerInterfaceImpl implements OP100ServerInterface {
	35
	36	private static Logger logger;
	37	LogUtil logUtil = new LogUtil();
	38	static {
	39	logger = Logger.getLogger(OP100ServerInterfaceImpl.class);
	40	}
	41
	42	private OPCComm opc = OPCComm.getInstance();
	43	private static Date IN_TIME = null;
	44	private static String S_ORDER_CODE = "";//工单编号
	45	private static String S_PRODUCT_CODE = "";//产品编号
	46	private static String S_PRODUCT_TYPE= "";//产品类型
	47	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	48	private static String S_SFC_CODE = "";//总成编码
	49	private static String S_RIGHT_CODE = "";//右壳体编码
	50	private static String PRODUCTION_LINE = "OP";//产线号
	51	private static String LOCATION_CODE = "OP100";//工位号
	52	private static String GROUP_NAME = "OP100_P";//工位号
	53	private static List list = null;
	54	private static Group group = null;
cf6bff	55	private int count = 0;
C	56
	57	/**
	58	* 设置心跳标志位，保存到全局变量
	59	*/
	60	public void setHeartbeat(String value) {
	61	if ("false".equals(value)) {
	62	OPCUnit.write(opc.getOP100_F_HEART_BEAT(), "true");
	63	GlobalVariable.OP100_F_HEART_BEAT = true;
	64	count = 0;
	65	} else {
	66	count++;
	67	}
	68	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	69	if (count > GlobalVariable.HEART_MAX_COUNT) {
	70	GlobalVariable.OP100_F_HEART_BEAT = false;
	71	}
	72	}
	73
71e81e	74	@Override
懒	75	public synchronized void monitor() {
	76	String ecpStr = "";//异常记录标记
	77	try{
cf6bff	78
C	79	String isHeartBeat = OPCUnit.read(opc.getOP100_F_HEART_BEAT());
	80	setHeartbeat(isHeartBeat);
	81
71e81e	82	if(GlobalVariable.OP100_F_HEART_BEAT) {
懒	83	//PC读工单
	84	String isPLCStart = OPCUnit.read(opc.getOP100_J_PLC_START());//PLC开始
	85	if(isPLCStart.equals("true")){
	86	String isFinish = OPCUnit.read(opc.getOP100_J_PC_WRITE_ORDER());//PC下发工单完成
	87	if(isFinish.equals("false")){
	88	handleOrder();
	89	}
	90	}
	91
	92
	93	//PC完成
	94	String isPLCFinish = OPCUnit.read(opc.getOP100_J_PLC_FINISH());//PLC完成
	95	if(isPLCFinish.equals("true")){
	96	String isFinish = OPCUnit.read(opc.getOP100_J_PC_FINISH());//PC操作完成
	97	if(isFinish.equals("false")){
cf6bff	98	handleMaterial();
71e81e	99	handleInfo();
懒	100	handleFinsh();
	101	}
	102	}
	103
	104	}else{
	105	logger.info("OP100工位与PLC断开,请检查PLC或网络是否异常！");
	106	}
	107
	108	}catch (Exception e) {
	109	ecpStr ="出现异常：" + logUtil.getTrace(e);
	110	}finally {
	111	if(!"".equals(ecpStr)){
	112	logger.info(ecpStr+"\r\n");
	113	}
	114	}
	115	}
	116
	117	//PC读工单
	118	public void handleOrder() {
	119	IN_TIME = DateTool.getLocalTimeForDate();
	120	S_ORDER_CODE = OPCUnit.read(opc.getOP100_S_ORDER_CODE());//工单编号
	121	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP100_S_PRODUCT_CODE());//产品编号
	122	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	123	S_SFC_CODE = OPCUnit.read(opc.getOP100_S_SFC_CODE());//总成编码
	124	OPCUnit.write(opc.getOP100_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	125	logger.info("OP100工位,handleOrder PC处理完成！");
cf6bff	126	}
C	127
	128	public void handleMaterial() {
	129	if("".equals(S_ORDER_CODE)){
	130	IN_TIME = DateTool.getLocalTimeForDate();
	131	S_ORDER_CODE = OPCUnit.read(opc.getOP100_S_ORDER_CODE());//工单编号
	132	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP100_S_PRODUCT_CODE());//产品编号
	133	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	134	S_SFC_CODE = OPCUnit.read(opc.getOP100_S_SFC_CODE());//总成编码
	135	}
	136	//查询批次上料信息
	137	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	138	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	139	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	140	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	141	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	142	for(int i=0;i<list1.size();i++){
	143	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	144
	145	//判断是否有该工位
	146	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	147	logger.info("当前工位："+locationCodes.toString());
	148	boolean isLocationCode = false;
	149	if(locationCodes.length>0)
	150	{
	151	for (int j=0;j<locationCodes.length;j++){
	152	String location = locationCodes[j];
	153	if(location.equals(LOCATION_CODE)){
	154	isLocationCode = true;
	155	}
	156	}
	157	}
	158
	159	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	160	if(remainingQuantity>0 && isLocationCode){
	161	//新增物料追溯
	162	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	163	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	164	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	165	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	166	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	167	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	168	materialTraceabilityParam.setAssemblyQty(1);
	169	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	170	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	171	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	172
	173	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	174	materialTraceabilityService.add(materialTraceabilityParam);
	175	//更新剩余数量
	176	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	177	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	178	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	179	}
	180	}
71e81e	181	}
懒	182
	183	//PC读参数信息
	184	public void handleInfo() throws Exception {
	185	logger.info("OP100工位,handleInfo START！");
	186
	187	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	188	if(group != null){
	189	opc.getServer().removeGroup(group,true);
	190	}
	191	group = opc.getServer().addGroup(GROUP_NAME);
	192
	193	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	194	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	195	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	196	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	197	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	198
	199
	200	for(int i=0;i<list.size();i++){
	201	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	202	Item item = group.addItem(result.getGatherAddress());
	203	result.setItem(item);
	204	list.set(i,result);
	205	}
	206	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	207	}
	208
	209	if(null != list && list.size()>0) {
	210	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	211	for (int i = 0; i < list.size(); i++) {
	212	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	213	Item item = result.getItem();
	214	String value = OPCUnit.read(item);//读参数值
	215	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	216	paramCollectionParam.setParamCode(result.getParamCode());
	217	paramCollectionParam.setParamName(result.getParamName());
	218	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	219	paramCollectionParam.setSfcCode(S_SFC_CODE);
	220	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	221	paramCollectionParam.setProductionLine(result.getProductionLine());
	222	paramCollectionParam.setLocationCode(result.getLocationCode());
	223	paramCollectionParam.setParamValue(value);
	224	paramCollectionParam.setParamLower(result.getParamLower());
	225	paramCollectionParam.setParamUpper(result.getParamUpper());
	226	paramCollectionParam.setParamStandard(result.getParamCentral());
	227	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	228	paramCollectionParam.setUnit(result.getUnit());
	229	paramCollectionService.add(paramCollectionParam);
	230	}
	231	}
	232
	233	logger.info("OP100工位,handleInfo END！");
	234	}
	235
	236	//PC完成
	237	public void handleFinsh() {
	238	if("".equals(S_ORDER_CODE)){
	239	IN_TIME = DateTool.getLocalTimeForDate();
	240	S_ORDER_CODE = OPCUnit.read(opc.getOP100_S_ORDER_CODE());//工单编号
	241	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP100_S_PRODUCT_CODE());//产品编号
	242	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	243	S_SFC_CODE = OPCUnit.read(opc.getOP100_S_SFC_CODE());//总成编码
	244	}
	245	//处理过站信息
	246	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP100_S_PRODUCT_STATE_CODE());
cf6bff	247
C	248	//修改报工记录
	249	if("false".equals(S_PRODUCT_STATE_CODE)){
	250	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	251	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	252	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	253	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	254
	255	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	256	if(list.size()>0){
	257	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	258	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	259	productionOrderRecordsParam.setWhetherPass(S_PRODUCT_STATE_CODE);
	260	productionOrderRecordsService.update(productionOrderRecordsParam);
	261	}
	262	}
	263
71e81e	264	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	265	param.setWorkOrderNo(S_ORDER_CODE);
	266	param.setProductCode(S_PRODUCT_CODE);
	267	param.setSfcCode(S_SFC_CODE);
	268	param.setProductionLine(PRODUCTION_LINE);
	269	param.setLocationCode(LOCATION_CODE);
	270	param.setInboundTime(IN_TIME);
	271	param.setOutboundTime(DateTool.getLocalTimeForDate());
	272	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	273	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	274	passingStationCollectionService.add(param);
	275
	276	OPCUnit.write(opc.getOP100_J_PC_FINISH(), "true"); //PC完成
	277
	278	logger.info("OP100工位,handleFinsh PC处理完成！");
	279	}
	280
	281	}