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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP050.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
cf6bff	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.result.PassingStationCollectionResult;
71e81e	11	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	12	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	13	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
c64c9f	14	import cn.stylefeng.guns.modular.gm.greaseManage.model.params.GreaseManageParam;
C	15	import cn.stylefeng.guns.modular.gm.greaseManage.model.result.GreaseManageResult;
	16	import cn.stylefeng.guns.modular.gm.greaseManage.service.GreaseManageService;
cf6bff	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	18	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	19	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
	20	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.params.ProductionOrderRecordsParam;
	21	import cn.stylefeng.guns.modular.om.productionOrderRecords.model.result.ProductionOrderRecordsResult;
	22	import cn.stylefeng.guns.modular.om.productionOrderRecords.service.ProductionOrderRecordsService;
71e81e	23	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	24	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	25	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	26
	27	import cn.stylefeng.guns.plcserver.server.OP050.OP050ServerInterface;
	28	import cn.stylefeng.guns.plcserver.tool.DateTool;
	29	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	30	import org.apache.log4j.Logger;
	31	import org.openscada.opc.lib.da.Group;
	32	import org.openscada.opc.lib.da.Item;
	33
21fde8	34	import java.text.SimpleDateFormat;
c64c9f	35	import java.time.LocalDate;
21fde8	36	import java.time.format.DateTimeFormatter;
c64c9f	37	import java.time.temporal.ChronoUnit;
71e81e	38	import java.util.Date;
懒	39	import java.util.List;
	40
	41
	42	public class OP050ServerInterfaceImpl implements OP050ServerInterface {
	43
	44	private static Logger logger;
	45	LogUtil logUtil = new LogUtil();
	46	static {
	47	logger = Logger.getLogger(OP050ServerInterfaceImpl.class);
	48	}
	49
	50	private OPCComm opc = OPCComm.getInstance();
	51	private static Date IN_TIME = null;
	52	private static String S_ORDER_CODE = "";//工单编号
	53	private static String S_PRODUCT_CODE = "";//产品编号
	54	private static String S_PRODUCT_TYPE= "";//产品类型
	55	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	56	private static String S_SFC_CODE = "";//总成编码
	57	private static String S_RIGHT_CODE = "";//右壳体编码
	58	private static String PRODUCTION_LINE = "OP";//产线号
	59	private static String LOCATION_CODE = "OP050";//工位号
	60	private static String GROUP_NAME = "OP050_P";//组名
	61	private static List list = null;
	62	private static Group group = null;
cf6bff	63
C	64	private int count = 0;
	65
	66	/**
	67	* 设置心跳标志位，保存到全局变量
	68	*/
	69	public void setHeartbeat(String value) {
	70	if ("false".equals(value)) {
	71	OPCUnit.write(opc.getOP050_F_HEART_BEAT(), "true");
	72	GlobalVariable.OP050_F_HEART_BEAT = true;
	73	count = 0;
	74	} else {
	75	count++;
	76	}
	77	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	78	if (count > GlobalVariable.HEART_MAX_COUNT) {
	79	GlobalVariable.OP050_F_HEART_BEAT = false;
	80	}
	81	}
	82
71e81e	83	@Override
懒	84	public synchronized void monitor() {
	85	String ecpStr = "";//异常记录标记
	86	try{
cf6bff	87
C	88	String isHeartBeat = OPCUnit.read(opc.getOP050_F_HEART_BEAT());
	89	setHeartbeat(isHeartBeat);
	90
71e81e	91	if(GlobalVariable.OP050_F_HEART_BEAT) {
懒	92	//PC读工单
	93	String isPLCStart = OPCUnit.read(opc.getOP050_J_PLC_START());//PLC开始
	94	if(isPLCStart.equals("true")){
	95	String isFinish = OPCUnit.read(opc.getOP050_J_PC_WRITE_ORDER());//PC下发工单完成
	96	if(isFinish.equals("false")){
	97	handleOrder();
	98	}
	99	}
	100
	101
	102	//PC完成
	103	String isPLCFinish = OPCUnit.read(opc.getOP050_J_PLC_FINISH());//PLC完成
	104	if(isPLCFinish.equals("true")){
	105	String isFinish = OPCUnit.read(opc.getOP050_J_PC_FINISH());//PC操作完成
	106	if(isFinish.equals("false")){
cf6bff	107	handleMaterial();
71e81e	108	handleInfo();
懒	109	handleFinsh();
	110	}
	111	}
	112
c64c9f	113	handleOilState();
C	114
71e81e	115	}else{
懒	116	logger.info("OP050工位与PLC断开,请检查PLC或网络是否异常！");
	117	}
	118
	119	}catch (Exception e) {
	120	ecpStr ="出现异常：" + logUtil.getTrace(e);
	121	}finally {
	122	if(!"".equals(ecpStr)){
	123	logger.info(ecpStr+"\r\n");
	124	}
	125	}
	126	}
	127
c64c9f	128
C	129	public void handleOilState(){
	130	GreaseManageParam param = new GreaseManageParam();
	131	GreaseManageService greaseManageService = opc.greaseManageService;
	132	param.setLocationCode(LOCATION_CODE);
	133	List<GreaseManageResult> list = greaseManageService.findListBySpec(param);
	134	if(list.size()>0) {
	135	String duaDate = list.get(0).getDuaDate();
	136
21fde8	137	SimpleDateFormat format = new SimpleDateFormat("yyyyMMdd");
懒	138	String currentDate = format.format(new Date());
	139	long daysBetween = getRemainder(currentDate,duaDate);
c64c9f	140	if(daysBetween>0){
C	141	OPCUnit.write(opc.getOP050_OIL_STATE(), "false"); //写油脂状态
	142	}else{
	143	OPCUnit.write(opc.getOP050_OIL_STATE(), "true"); //写油脂状态
	144	}
cf6bff	145	//logger.info("到期日期："+duaDate+"当前日期："+currentDate+"剩余天数：："+daysBetween);
c64c9f	146	}
C	147	}
	148
21fde8	149	public static long getRemainder(String currentDate,String tableDate){
懒	150	DateTimeFormatter dateFormatter = DateTimeFormatter.ofPattern("yyyyMMdd");
	151	LocalDate localDate1 = LocalDate.parse(currentDate, dateFormatter);
	152	LocalDate localDate2 = LocalDate.parse(tableDate, dateFormatter);
	153	long days = ChronoUnit.DAYS.between(localDate1, localDate2);
	154	return days;
	155	}
71e81e	156	//PC读工单
懒	157	public void handleOrder() {
	158	IN_TIME = DateTool.getLocalTimeForDate();
	159	S_ORDER_CODE = OPCUnit.read(opc.getOP050_S_ORDER_CODE());//工单编号
	160	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP050_S_PRODUCT_CODE());//产品编号
	161	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	162	S_SFC_CODE = OPCUnit.read(opc.getOP050_S_SFC_CODE());//总成编码
	163	OPCUnit.write(opc.getOP050_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	164	logger.info("OP050工位,handleOrder PC处理完成！");
cf6bff	165	}
C	166
	167	public void handleMaterial() {
	168	if("".equals(S_ORDER_CODE)){
	169	IN_TIME = DateTool.getLocalTimeForDate();
	170	S_ORDER_CODE = OPCUnit.read(opc.getOP050_S_ORDER_CODE());//工单编号
	171	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP050_S_PRODUCT_CODE());//产品编号
	172	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	173	S_SFC_CODE = OPCUnit.read(opc.getOP050_S_SFC_CODE());//总成编码
	174	}
	175	//查询批次上料信息
	176	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	177	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	178	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	179	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	180	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	181	for(int i=0;i<list1.size();i++){
	182	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	183
	184	//判断是否有该工位
	185	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	186	logger.info("当前工位："+locationCodes.toString());
	187	boolean isLocationCode = false;
	188	if(locationCodes.length>0)
	189	{
	190	for (int j=0;j<locationCodes.length;j++){
	191	String location = locationCodes[j];
	192	if(location.equals(LOCATION_CODE)){
	193	isLocationCode = true;
	194	}
	195	}
	196	}
	197
	198	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	199	if(remainingQuantity>0 && isLocationCode){
	200	//新增物料追溯
	201	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	202	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	203	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	204	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	205	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	206	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	207	materialTraceabilityParam.setAssemblyQty(1);
	208	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	209	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	210	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	211
	212	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	213	materialTraceabilityService.add(materialTraceabilityParam);
	214	//更新剩余数量
	215	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	216	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	217	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	218	}
	219	}
71e81e	220	}
懒	221
	222	//PC读参数信息
	223	public void handleInfo() throws Exception {
	224	logger.info("OP050工位,handleInfo START！");
	225
	226	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	227	if(group != null){
	228	opc.getServer().removeGroup(group,true);
	229	}
	230	group = opc.getServer().addGroup(GROUP_NAME);
	231
	232	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	233	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	234	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	235	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	236	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	237
	238
	239	for(int i=0;i<list.size();i++){
	240	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	241	Item item = group.addItem(result.getGatherAddress());
	242	result.setItem(item);
	243	list.set(i,result);
	244	}
	245	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	246	}
	247
	248	if(null != list && list.size()>0) {
	249	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	250	for (int i = 0; i < list.size(); i++) {
	251	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	252	Item item = result.getItem();
	253	String value = OPCUnit.read(item);//读参数值
	254	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	255	paramCollectionParam.setParamCode(result.getParamCode());
	256	paramCollectionParam.setParamName(result.getParamName());
	257	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	258	paramCollectionParam.setSfcCode(S_SFC_CODE);
	259	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	260	paramCollectionParam.setProductionLine(result.getProductionLine());
	261	paramCollectionParam.setLocationCode(result.getLocationCode());
	262	paramCollectionParam.setParamValue(value);
	263	paramCollectionParam.setParamLower(result.getParamLower());
	264	paramCollectionParam.setParamUpper(result.getParamUpper());
	265	paramCollectionParam.setParamStandard(result.getParamCentral());
	266	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	267	paramCollectionParam.setUnit(result.getUnit());
	268	paramCollectionService.add(paramCollectionParam);
	269	}
	270	}
	271
	272	logger.info("OP050工位,handleInfo END！");
	273	}
	274
	275	//PC完成
	276	public void handleFinsh() {
	277
	278	if("".equals(S_ORDER_CODE)){
	279	IN_TIME = DateTool.getLocalTimeForDate();
	280	S_ORDER_CODE = OPCUnit.read(opc.getOP050_S_ORDER_CODE());//工单编号
	281	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP050_S_PRODUCT_CODE());//产品编号
	282	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	283	S_SFC_CODE = OPCUnit.read(opc.getOP050_S_SFC_CODE());//总成编码
	284	}
	285
	286	//处理过站信息
	287	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP050_S_PRODUCT_STATE_CODE());
cf6bff	288
71e81e	289	PassingStationCollectionParam param = new PassingStationCollectionParam();
懒	290	param.setWorkOrderNo(S_ORDER_CODE);
	291	param.setProductCode(S_PRODUCT_CODE);
	292	param.setSfcCode(S_SFC_CODE);
	293	param.setProductionLine(PRODUCTION_LINE);
	294	param.setLocationCode(LOCATION_CODE);
	295	param.setInboundTime(IN_TIME);
	296	param.setOutboundTime(DateTool.getLocalTimeForDate());
	297	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	298	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	299	passingStationCollectionService.add(param);
	300
cf6bff	301
C	302
71e81e	303	String copSfcCode = OPCUnit.read(opc.getOP050_S_SFC_CODE_COP());//COP分总成
懒	304	String bopSfcCode = OPCUnit.read(opc.getOP050_S_SFC_CODE_BOP());//BOP分总成
cf6bff	305
C	306	//根据分总成编码，将EOP物料数据绑定关系修改为总成编码
	307	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	308	materialTraceabilityService.updateSFC(S_SFC_CODE,copSfcCode);
	309	materialTraceabilityService.updateSFC(S_SFC_CODE,bopSfcCode);
	310
	311	//根据分总成编码，将EOP过站数据绑定关系修改为总成编码
71e81e	312	passingStationCollectionService.updateSFC(S_SFC_CODE,copSfcCode);
懒	313	passingStationCollectionService.updateSFC(S_SFC_CODE,bopSfcCode);
	314
	315
	316	//根据分总成编码，将EOP采集数据绑定关系修改为总成编码
	317	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	318	paramCollectionService.updateSFC(S_SFC_CODE,copSfcCode);
	319	paramCollectionService.updateSFC(S_SFC_CODE,bopSfcCode);
	320
cf6bff	321	logger.info("S_SFC_CODE:"+S_SFC_CODE);
C	322	logger.info("copSfcCode:"+copSfcCode);
	323	logger.info("bopSfcCode:"+bopSfcCode);
	324
	325	//查询COP和BOP是否合格
	326	PassingStationCollectionParam passingStationCollectionParam = new PassingStationCollectionParam();
	327	passingStationCollectionParam.setSfcCode(S_SFC_CODE);
	328	List<PassingStationCollectionResult> passingStationCollectionResultList =
	329	opc.passingStationCollectionService.findListBySpec(passingStationCollectionParam);
	330
	331	String isProductState = "true";
	332	for(int i=0;i<passingStationCollectionResultList.size();i++){
	333	PassingStationCollectionResult passingStationCollectionResult = passingStationCollectionResultList.get(i);
	334	if("false".equals(passingStationCollectionResult.getOutRsSign())){
	335	isProductState = "false";
	336	break;
	337	}
	338	}
	339	//修改报工记录
	340	if("false".equals(S_PRODUCT_STATE_CODE) \|\| "false".equals(isProductState)){
	341	ProductionOrderRecordsParam productionOrderRecordsParam = new ProductionOrderRecordsParam();
	342	productionOrderRecordsParam.setWorkOrderNo(S_ORDER_CODE);
	343	productionOrderRecordsParam.setProductNo(S_SFC_CODE);
	344	ProductionOrderRecordsService productionOrderRecordsService = opc.productionOrderRecordsService;
	345
	346	List<ProductionOrderRecordsResult> list = productionOrderRecordsService.findListBySpec(productionOrderRecordsParam);
	347	if(list.size()>0){
	348	ProductionOrderRecordsResult productionOrderRecordsResult = list.get(0);
	349	productionOrderRecordsParam.setId(productionOrderRecordsResult.getId());
	350	productionOrderRecordsParam.setWhetherPass("false");
	351	productionOrderRecordsService.update(productionOrderRecordsParam);
	352	}
	353	}
	354
71e81e	355
懒	356	OPCUnit.write(opc.getOP050_J_PC_FINISH(), "true"); //PC完成
	357
	358	logger.info("OP050工位,handleFinsh PC处理完成！");
	359	}
	360
	361	}