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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.EOP060.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
	8	import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
	9	import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
	10	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	11	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	12	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	13	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
	14	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
	15	import cn.stylefeng.guns.modular.dq.materialTraceability.model.result.MaterialTraceabilityResult;
	16	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
cf6bff	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	18	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	19	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	20	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
懒	21	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
	22	import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
	23	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
	24	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	25	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	26
	27	import cn.stylefeng.guns.plcserver.server.EOP060.EOP060ServerInterface;
	28	import cn.stylefeng.guns.plcserver.tool.DateTool;
	29	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	30	import org.apache.log4j.Logger;
	31	import org.openscada.opc.lib.da.Group;
	32	import org.openscada.opc.lib.da.Item;
	33
	34	import java.util.Date;
	35	import java.util.List;
	36
	37
	38	public class EOP060ServerInterfaceImpl implements EOP060ServerInterface {
	39
	40	private static Logger logger;
	41	LogUtil logUtil = new LogUtil();
	42	static {
	43	logger = Logger.getLogger(EOP060ServerInterfaceImpl.class);
	44	}
	45
	46	private OPCComm opc = OPCComm.getInstance();
	47	private static Date IN_TIME = null;
	48	private static String S_ORDER_CODE = "";//工单编号
	49	private static String S_PRODUCT_CODE = "";//产品编号
	50	private static String S_PRODUCT_TYPE= "";//产品类型
	51	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	52	private static String S_SFC_CODE = "";//总成编码
	53	private static String S_RIGHT_CODE = "";//右壳体编码
	54	private static String PRODUCTION_LINE = "EOP";//产线号
	55	private static String LOCATION_CODE = "EOP060";//工位号
	56	private static String GROUP_NAME = "EOP060_P";//组名
	57	private static List list = null;
	58	private static Group group = null;
cf6bff	59
C	60	private int count = 0;
	61
	62	/**
	63	* 设置心跳标志位，保存到全局变量
	64	*/
	65	public void setHeartbeat(String value) {
	66	if ("false".equals(value)) {
	67	OPCUnit.write(opc.getEOP060_F_HEART_BEAT(), "true");
	68	GlobalVariable.EOP060_F_HEART_BEAT = true;
	69	count = 0;
	70	} else {
	71	count++;
	72	}
	73	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	74	if (count > GlobalVariable.HEART_MAX_COUNT) {
	75	GlobalVariable.EOP060_F_HEART_BEAT = false;
	76	}
	77	}
	78
71e81e	79	@Override
懒	80	public synchronized void monitor() {
	81	String ecpStr = "";//异常记录标记
	82	try{
cf6bff	83	String isHeartBeat = OPCUnit.read(opc.getEOP060_F_HEART_BEAT());
C	84	setHeartbeat(isHeartBeat);
	85
71e81e	86	if(GlobalVariable.EOP060_F_HEART_BEAT) {
懒	87	//PC读工单
	88	String isPLCStart = OPCUnit.read(opc.getEOP060_J_PLC_START());//PLC开始
	89	if(isPLCStart.equals("true")){
	90	String isFinish = OPCUnit.read(opc.getEOP060_J_PC_WRITE_ORDER());//PC下发工单完成
	91
	92	if(isFinish.equals("false")){
	93	String isRepair = OPCUnit.read(opc.getEOP060_P_REPAIR());//是否返修
	94	if(isRepair.equals("true")){
	95	handleRepair();
	96	}else{
	97	handleOrder();
	98	}
	99	}
	100	}
	101
	102
	103	//PC完成
	104	String isPLCFinish = OPCUnit.read(opc.getEOP060_J_PLC_FINISH());//PLC完成
	105	if(isPLCFinish.equals("true")){
	106	String isFinish = OPCUnit.read(opc.getEOP060_J_PC_FINISH());//PC操作完成
	107	if(isFinish.equals("false")){
cf6bff	108	handleMaterial();
71e81e	109	handleInfo();
懒	110	handleFinsh();
	111	}
	112	}
	113
	114	}else{
	115	logger.info("EOP060工位与PLC断开,请检查PLC或网络是否异常！");
	116	}
	117
	118	}catch (Exception e) {
	119	ecpStr ="出现异常：" + logUtil.getTrace(e);
	120	}finally {
	121	if(!"".equals(ecpStr)){
	122	logger.info(ecpStr+"\r\n");
	123	}
	124	}
	125	}
	126
	127	public void handleRepair() {
	128	RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
	129	repairManageInfoParam.setLocationCode(LOCATION_CODE);
	130	repairManageInfoParam.setManageType("2");
	131	repairManageInfoParam.setUpPlc("0");
	132	RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
	133	List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
	134	if(list.size()>0) {
	135	RepairManageInfoResult result = list.get(0);
	136
	137	S_SFC_CODE = result.getSfc();
	138
	139	//查询sfc编码
	140	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	141	materialTraceabilityParam.setMaterialCode(result.getSfc());
	142	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	143	List<MaterialTraceabilityResult> materialTraceabilityResults = materialTraceabilityService.findListBySpec(materialTraceabilityParam);
	144	if(materialTraceabilityResults.size()>0){
	145	MaterialTraceabilityResult materialTraceabilityResult = materialTraceabilityResults.get(0);
	146	S_SFC_CODE = materialTraceabilityResult.getProductNo();
	147	}
	148
	149	S_ORDER_CODE = result.getWorkOrderNo();
	150	S_PRODUCT_CODE = result.getProductCode();
	151	S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
	152	String repairLocation = result.getPoorLocationCode();//
	153
	154	//根据工位编码查询工位表中配置的返修工位号
	155	LocationInfoParam param = new LocationInfoParam();
	156	param.setLocationCode(repairLocation);
	157	LocationInfoService locationInfoService = opc.locationInfoService;
	158	List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
	159	if(results.size()>0) {
	160	LocationInfoResult r = results.get(0);
	161	String repairLocationNo = r.getSpareField2();
	162	if(null != repairLocationNo && "" != repairLocationNo){
	163	OPCUnit.write(opc.getEOP060_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
	164	OPCUnit.write(opc.getEOP060_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
	165	OPCUnit.write(opc.getEOP060_S_SFC_CODE(), S_SFC_CODE); //总成编码
	166	OPCUnit.write(opc.getEOP060_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
	167	OPCUnit.write(opc.getEOP060_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
	168
	169	//更新为已经返修上线
	170	Long id = result.getId();
	171	repairManageInfoParam.setId(id);
	172	repairManageInfoParam.setUpPlc("1");
	173	repairManageInfoService.update(repairManageInfoParam);
	174
	175	}else{
	176	logger.info("EOP060工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
	177	}
	178	}else{
	179	logger.info("EOP060工位,handleRepair 无法查询到"+repairLocation+"工位！");
	180	}
	181	}
	182	}
	183
	184	//PC读工单
	185	public void handleOrder() {
	186	IN_TIME = DateTool.getLocalTimeForDate();
	187	S_ORDER_CODE = OPCUnit.read(opc.getEOP060_S_ORDER_CODE());//工单编号
	188	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP060_S_PRODUCT_CODE());//产品编号
	189	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	190	S_SFC_CODE = OPCUnit.read(opc.getEOP060_S_SFC_CODE());//总成编码
	191	OPCUnit.write(opc.getEOP060_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	192	logger.info("EOP060工位,handleOrder PC处理完成！");
	193	}
	194
	195	//PC读参数信息
	196	public void handleInfo() throws Exception {
	197	logger.info("EOP060工位,handleInfo START！");
	198
	199	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	200	if(group != null){
	201	opc.getServer().removeGroup(group,true);
	202	}
	203	group = opc.getServer().addGroup(GROUP_NAME);
	204
	205	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	206	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	207	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	208	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	209	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	210
	211
	212	for(int i=0;i<list.size();i++){
	213	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	214	Item item = group.addItem(result.getGatherAddress());
	215	result.setItem(item);
	216	list.set(i,result);
	217	}
	218	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	219	}
	220
	221	if(null != list && list.size()>0) {
	222	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	223	for (int i = 0; i < list.size(); i++) {
	224	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	225	Item item = result.getItem();
	226	String value = OPCUnit.read(item);//读参数值
	227	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	228	paramCollectionParam.setParamCode(result.getParamCode());
	229	paramCollectionParam.setParamName(result.getParamName());
	230	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	231	paramCollectionParam.setSfcCode(S_SFC_CODE);
	232	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	233	paramCollectionParam.setProductionLine(result.getProductionLine());
	234	paramCollectionParam.setLocationCode(result.getLocationCode());
	235	paramCollectionParam.setParamValue(value);
	236	paramCollectionParam.setParamLower(result.getParamLower());
	237	paramCollectionParam.setParamUpper(result.getParamUpper());
	238	paramCollectionParam.setParamStandard(result.getParamCentral());
	239	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	240	paramCollectionParam.setUnit(result.getUnit());
	241	paramCollectionService.add(paramCollectionParam);
	242	}
	243	}
	244
	245	logger.info("EOP060工位,handleInfo END！");
	246	}
	247
cf6bff	248	public void handleMaterial() {
C	249	if("".equals(S_ORDER_CODE)){
	250	IN_TIME = DateTool.getLocalTimeForDate();
	251	S_ORDER_CODE = OPCUnit.read(opc.getEOP060_S_ORDER_CODE());//工单编号
	252	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP060_S_PRODUCT_CODE());//产品编号
	253	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	254	S_SFC_CODE = OPCUnit.read(opc.getEOP060_S_SFC_CODE());//总成编码
	255	}
	256	//查询批次上料信息
	257	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	258	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	259	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	260	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	261	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	262	for(int i=0;i<list1.size();i++){
	263	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	264
	265	//判断是否有该工位
	266	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	267	logger.info("当前工位："+locationCodes.toString());
	268	boolean isLocationCode = false;
	269	if(locationCodes.length>0)
	270	{
	271	for (int j=0;j<locationCodes.length;j++){
	272	String location = locationCodes[j];
	273	if(location.equals(LOCATION_CODE)){
	274	isLocationCode = true;
	275	}
	276	}
	277	}
	278
	279	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	280	if(remainingQuantity>0 && isLocationCode){
	281	//新增物料追溯
	282	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	283	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	284	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	285	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	286	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	287	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	288	materialTraceabilityParam.setAssemblyQty(1);
	289	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	290	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	291	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	292
	293	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	294	materialTraceabilityService.add(materialTraceabilityParam);
	295	//更新剩余数量
	296	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	297	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	298	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	299	}
	300	}
	301	}
	302
	303
71e81e	304	//PC完成
懒	305	public void handleFinsh() {
	306	if("".equals(S_ORDER_CODE)){
	307	IN_TIME = DateTool.getLocalTimeForDate();
	308	S_ORDER_CODE = OPCUnit.read(opc.getEOP060_S_ORDER_CODE());//工单编号
	309	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP060_S_PRODUCT_CODE());//产品编号
	310	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	311	S_SFC_CODE = OPCUnit.read(opc.getEOP060_S_SFC_CODE());//总成编码
	312	}
	313	//处理过站信息
	314	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getEOP060_S_PRODUCT_STATE_CODE());
	315	PassingStationCollectionParam param = new PassingStationCollectionParam();
	316	param.setWorkOrderNo(S_ORDER_CODE);
	317	param.setProductCode(S_PRODUCT_CODE);
	318	param.setSfcCode(S_SFC_CODE);
	319	param.setProductionLine(PRODUCTION_LINE);
	320	param.setLocationCode(LOCATION_CODE);
	321	param.setInboundTime(IN_TIME);
	322	param.setOutboundTime(DateTool.getLocalTimeForDate());
	323	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	324	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	325	passingStationCollectionService.add(param);
	326
	327	OPCUnit.write(opc.getEOP060_J_PC_FINISH(), "true"); //PC完成
	328
	329	logger.info("EOP060工位,handleFinsh PC处理完成！");
	330	}
	331
	332	}