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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.EOP040.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	13	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	16	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	17	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	18	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	19
	20	import cn.stylefeng.guns.plcserver.server.EOP040.EOP040ServerInterface;
	21	import cn.stylefeng.guns.plcserver.tool.DateTool;
	22	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	23	import org.apache.log4j.Logger;
	24	import org.openscada.opc.lib.da.Group;
	25	import org.openscada.opc.lib.da.Item;
	26
	27	import java.util.Date;
	28	import java.util.List;
	29
	30
	31	public class EOP040ServerInterfaceImpl implements EOP040ServerInterface {
	32
	33	private static Logger logger;
	34	LogUtil logUtil = new LogUtil();
	35	static {
	36	logger = Logger.getLogger(EOP040ServerInterfaceImpl.class);
	37	}
	38
	39	private OPCComm opc = OPCComm.getInstance();
	40	private static Date IN_TIME = null;
	41	private static String S_ORDER_CODE = "";//工单编号
	42	private static String S_PRODUCT_CODE = "";//产品编号
	43	private static String S_PRODUCT_TYPE= "";//产品类型
	44	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	45	private static String S_SFC_CODE = "";//总成编码
	46	private static String S_RIGHT_CODE = "";//右壳体编码
	47	private static String PRODUCTION_LINE = "EOP";//产线号
	48	private static String LOCATION_CODE = "EOP040";//工位号
	49	private static String GROUP_NAME = "EOP040_P";//组名
	50	private static List list = null;
	51	private static Group group = null;
cf6bff	52
C	53	private int count = 0;
	54
	55	/**
	56	* 设置心跳标志位，保存到全局变量
	57	*/
	58	public void setHeartbeat(String value) {
	59	if ("false".equals(value)) {
	60	OPCUnit.write(opc.getEOP040_F_HEART_BEAT(), "true");
	61	GlobalVariable.EOP040_F_HEART_BEAT = true;
	62	count = 0;
	63	} else {
	64	count++;
	65	}
	66	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	67	if (count > GlobalVariable.HEART_MAX_COUNT) {
	68	GlobalVariable.EOP040_F_HEART_BEAT = false;
	69	}
	70	}
	71
71e81e	72	@Override
懒	73	public synchronized void monitor() {
	74	String ecpStr = "";//异常记录标记
	75	try{
cf6bff	76	String isHeartBeat = OPCUnit.read(opc.getEOP040_F_HEART_BEAT());
C	77	setHeartbeat(isHeartBeat);
	78
71e81e	79	if(GlobalVariable.EOP040_F_HEART_BEAT) {
懒	80	//PC读工单
	81	String isPLCStart = OPCUnit.read(opc.getEOP040_J_PLC_START());//PLC开始
	82	if(isPLCStart.equals("true")){
	83	String isFinish = OPCUnit.read(opc.getEOP040_J_PC_WRITE_ORDER());//PC下发工单完成
	84	if(isFinish.equals("false")){
	85	handleOrder();
	86	}
	87	}
	88
	89
	90	//PC完成
	91	String isPLCFinish = OPCUnit.read(opc.getEOP040_J_PLC_FINISH());//PLC完成
	92	if(isPLCFinish.equals("true")){
	93	String isFinish = OPCUnit.read(opc.getEOP040_J_PC_FINISH());//PC操作完成
	94	if(isFinish.equals("false")){
cf6bff	95	handleMaterial();
71e81e	96	handleInfo();
懒	97	handleFinsh();
	98	}
	99	}
	100
	101	}else{
	102	logger.info("EOP040工位与PLC断开,请检查PLC或网络是否异常！");
	103	}
	104
	105	}catch (Exception e) {
	106	ecpStr ="出现异常：" + logUtil.getTrace(e);
	107	}finally {
	108	if(!"".equals(ecpStr)){
	109	logger.info(ecpStr+"\r\n");
	110	}
	111	}
	112	}
	113
	114	//PC读工单
	115	public void handleOrder() {
	116	IN_TIME = DateTool.getLocalTimeForDate();
	117	S_ORDER_CODE = OPCUnit.read(opc.getEOP040_S_ORDER_CODE());//工单编号
	118	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP040_S_PRODUCT_CODE());//产品编号
	119	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	120	S_SFC_CODE = OPCUnit.read(opc.getEOP040_S_SFC_CODE());//总成编码
	121	OPCUnit.write(opc.getEOP040_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	122	logger.info("EOP040工位,handleOrder PC处理完成！");
	123	}
	124
	125	//PC读参数信息
	126	public void handleInfo() throws Exception {
	127	logger.info("EOP040工位,handleInfo START！");
	128
	129	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	130	if(group != null){
	131	opc.getServer().removeGroup(group,true);
	132	}
	133	group = opc.getServer().addGroup(GROUP_NAME);
	134
	135	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	136	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	137	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	138	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	139	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	140
	141
	142	for(int i=0;i<list.size();i++){
	143	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	144	Item item = group.addItem(result.getGatherAddress());
	145	result.setItem(item);
	146	list.set(i,result);
	147	}
	148	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	149	}
	150
	151	if(null != list && list.size()>0) {
	152	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	153	for (int i = 0; i < list.size(); i++) {
	154	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	155	Item item = result.getItem();
	156	String value = OPCUnit.read(item);//读参数值
	157	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	158	paramCollectionParam.setParamCode(result.getParamCode());
	159	paramCollectionParam.setParamName(result.getParamName());
	160	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	161	paramCollectionParam.setSfcCode(S_SFC_CODE);
	162	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	163	paramCollectionParam.setProductionLine(result.getProductionLine());
	164	paramCollectionParam.setLocationCode(result.getLocationCode());
	165	paramCollectionParam.setParamValue(value);
	166	paramCollectionParam.setParamLower(result.getParamLower());
	167	paramCollectionParam.setParamUpper(result.getParamUpper());
	168	paramCollectionParam.setParamStandard(result.getParamCentral());
	169	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	170	paramCollectionParam.setUnit(result.getUnit());
	171	paramCollectionService.add(paramCollectionParam);
	172	}
	173	}
	174
	175	logger.info("EOP040工位,handleInfo END！");
	176	}
	177
cf6bff	178	public void handleMaterial() {
C	179	if("".equals(S_ORDER_CODE)){
	180	IN_TIME = DateTool.getLocalTimeForDate();
	181	S_ORDER_CODE = OPCUnit.read(opc.getEOP040_S_ORDER_CODE());//工单编号
	182	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP040_S_PRODUCT_CODE());//产品编号
	183	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	184	S_SFC_CODE = OPCUnit.read(opc.getEOP040_S_SFC_CODE());//总成编码
	185	}
	186	//查询批次上料信息
	187	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	188	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	189	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	190	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	191	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	192	for(int i=0;i<list1.size();i++){
	193	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	194
	195	//判断是否有该工位
	196	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	197	logger.info("当前工位："+locationCodes.toString());
	198	boolean isLocationCode = false;
	199	if(locationCodes.length>0)
	200	{
	201	for (int j=0;j<locationCodes.length;j++){
	202	String location = locationCodes[j];
	203	if(location.equals(LOCATION_CODE)){
	204	isLocationCode = true;
	205	}
	206	}
	207	}
	208
	209	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	210	if(remainingQuantity>0 && isLocationCode){
	211	//新增物料追溯
	212	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	213	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	214	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	215	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	216	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	217	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	218	materialTraceabilityParam.setAssemblyQty(1);
	219	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	220	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	221	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	222
	223	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	224	materialTraceabilityService.add(materialTraceabilityParam);
	225	//更新剩余数量
	226	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	227	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	228	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	229	}
	230	}
	231	}
	232
71e81e	233	//PC完成
懒	234	public void handleFinsh() {
	235	if("".equals(S_ORDER_CODE)){
	236	IN_TIME = DateTool.getLocalTimeForDate();
	237	S_ORDER_CODE = OPCUnit.read(opc.getEOP040_S_ORDER_CODE());//工单编号
	238	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP040_S_PRODUCT_CODE());//产品编号
	239	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	240	S_SFC_CODE = OPCUnit.read(opc.getEOP040_S_SFC_CODE());//总成编码
	241	}
	242	//处理过站信息
	243	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getEOP040_S_PRODUCT_STATE_CODE());
	244	PassingStationCollectionParam param = new PassingStationCollectionParam();
	245	param.setWorkOrderNo(S_ORDER_CODE);
	246	param.setProductCode(S_PRODUCT_CODE);
	247	param.setSfcCode(S_SFC_CODE);
	248	param.setProductionLine(PRODUCTION_LINE);
	249	param.setLocationCode(LOCATION_CODE);
	250	param.setInboundTime(IN_TIME);
	251	param.setOutboundTime(DateTool.getLocalTimeForDate());
	252	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	253	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	254	passingStationCollectionService.add(param);
	255
	256	OPCUnit.write(opc.getEOP040_J_PC_FINISH(), "true"); //PC完成
	257
	258	logger.info("EOP040工位,handleFinsh PC处理完成！");
	259	}
	260
	261	}