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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.EOP030.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
c64c9f	13	import cn.stylefeng.guns.modular.gm.greaseManage.model.params.GreaseManageParam;
C	14	import cn.stylefeng.guns.modular.gm.greaseManage.model.result.GreaseManageResult;
	15	import cn.stylefeng.guns.modular.gm.greaseManage.service.GreaseManageService;
cf6bff	16	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22
	23	import cn.stylefeng.guns.plcserver.server.EOP030.EOP030ServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
c64c9f	30	import java.time.LocalDate;
C	31	import java.time.temporal.ChronoUnit;
71e81e	32	import java.util.Date;
懒	33	import java.util.List;
	34
	35
	36	public class EOP030ServerInterfaceImpl implements EOP030ServerInterface {
	37
	38	private static Logger logger;
	39	LogUtil logUtil = new LogUtil();
	40	static {
	41	logger = Logger.getLogger(EOP030ServerInterfaceImpl.class);
	42	}
	43
	44	private OPCComm opc = OPCComm.getInstance();
	45	private static Date IN_TIME = null;
	46	private static String S_ORDER_CODE = "";//工单编号
	47	private static String S_PRODUCT_CODE = "";//产品编号
	48	private static String S_PRODUCT_TYPE= "";//产品类型
	49	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	50	private static String S_SFC_CODE = "";//总成编码
	51	private static String S_RIGHT_CODE = "";//右壳体编码
	52	private static String PRODUCTION_LINE = "EOP";//产线号
	53	private static String LOCATION_CODE = "EOP030";//工位号
	54	private static String GROUP_NAME = "EOP030_P";//组名
	55	private static List list = null;
	56	private static Group group = null;
cf6bff	57
C	58	private int count = 0;
	59
	60	/**
	61	* 设置心跳标志位，保存到全局变量
	62	*/
	63	public void setHeartbeat(String value) {
	64	if ("false".equals(value)) {
	65	OPCUnit.write(opc.getEOP030_F_HEART_BEAT(), "true");
	66	GlobalVariable.EOP030_F_HEART_BEAT = true;
	67	count = 0;
	68	} else {
	69	count++;
	70	}
	71	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	72	if (count > GlobalVariable.HEART_MAX_COUNT) {
	73	GlobalVariable.EOP030_F_HEART_BEAT = false;
	74	}
	75	}
	76
71e81e	77	@Override
懒	78	public synchronized void monitor() {
	79	String ecpStr = "";//异常记录标记
	80	try{
cf6bff	81	String isHeartBeat = OPCUnit.read(opc.getEOP030_F_HEART_BEAT());
C	82	setHeartbeat(isHeartBeat);
	83
71e81e	84	if(GlobalVariable.EOP030_F_HEART_BEAT) {
懒	85	//PC读工单
	86	String isPLCStart = OPCUnit.read(opc.getEOP030_J_PLC_START());//PLC开始
	87	if(isPLCStart.equals("true")){
	88	String isFinish = OPCUnit.read(opc.getEOP030_J_PC_WRITE_ORDER());//PC下发工单完成
	89	if(isFinish.equals("false")){
	90	handleOrder();
	91	}
	92	}
	93
	94
	95	//PC完成
	96	String isPLCFinish = OPCUnit.read(opc.getEOP030_J_PLC_FINISH());//PLC完成
	97	if(isPLCFinish.equals("true")){
	98	String isFinish = OPCUnit.read(opc.getEOP030_J_PC_FINISH());//PC操作完成
	99	if(isFinish.equals("false")){
cf6bff	100	handleMaterial();
71e81e	101	handleInfo();
懒	102	handleFinsh();
	103	}
	104	}
	105
	106	}else{
	107	logger.info("EOP030工位与PLC断开,请检查PLC或网络是否异常！");
	108	}
	109
	110	}catch (Exception e) {
	111	ecpStr ="出现异常：" + logUtil.getTrace(e);
	112	}finally {
	113	if(!"".equals(ecpStr)){
	114	logger.info(ecpStr+"\r\n");
	115	}
	116	}
	117	}
	118
c64c9f	119
71e81e	120	//PC读工单
懒	121	public void handleOrder() {
	122	IN_TIME = DateTool.getLocalTimeForDate();
	123	S_ORDER_CODE = OPCUnit.read(opc.getEOP030_S_ORDER_CODE());//工单编号
	124	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP030_S_PRODUCT_CODE());//产品编号
	125	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	126	S_SFC_CODE = OPCUnit.read(opc.getEOP030_S_SFC_CODE());//总成编码
	127	OPCUnit.write(opc.getEOP030_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	128	logger.info("EOP030工位,handleOrder PC处理完成！");
	129	}
	130
	131	//PC读参数信息
	132	public void handleInfo() throws Exception {
	133	logger.info("EOP030工位,handleInfo START！");
	134
	135	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	136	if(group != null){
	137	opc.getServer().removeGroup(group,true);
	138	}
	139	group = opc.getServer().addGroup(GROUP_NAME);
	140
	141	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	142	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	143	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	144	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	145	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	146
	147
	148	for(int i=0;i<list.size();i++){
	149	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	150	Item item = group.addItem(result.getGatherAddress());
	151	result.setItem(item);
	152	list.set(i,result);
	153	}
	154	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	155	}
	156
	157	if(null != list && list.size()>0) {
	158	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	159	for (int i = 0; i < list.size(); i++) {
	160	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	161	Item item = result.getItem();
	162	String value = OPCUnit.read(item);//读参数值
	163	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	164	paramCollectionParam.setParamCode(result.getParamCode());
	165	paramCollectionParam.setParamName(result.getParamName());
	166	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	167	paramCollectionParam.setSfcCode(S_SFC_CODE);
	168	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	169	paramCollectionParam.setProductionLine(result.getProductionLine());
	170	paramCollectionParam.setLocationCode(result.getLocationCode());
	171	paramCollectionParam.setParamValue(value);
	172	paramCollectionParam.setParamLower(result.getParamLower());
	173	paramCollectionParam.setParamUpper(result.getParamUpper());
	174	paramCollectionParam.setParamStandard(result.getParamCentral());
	175	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	176	paramCollectionParam.setUnit(result.getUnit());
	177	paramCollectionService.add(paramCollectionParam);
	178	}
	179	}
	180
	181	logger.info("EOP030工位,handleInfo END！");
	182	}
	183
cf6bff	184	public void handleMaterial() {
C	185	if("".equals(S_ORDER_CODE)){
	186	IN_TIME = DateTool.getLocalTimeForDate();
	187	S_ORDER_CODE = OPCUnit.read(opc.getEOP030_S_ORDER_CODE());//工单编号
	188	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP030_S_PRODUCT_CODE());//产品编号
	189	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	190	S_SFC_CODE = OPCUnit.read(opc.getEOP030_S_SFC_CODE());//总成编码
	191	}
	192	//查询批次上料信息
	193	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	194	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	195	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	196	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	197	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	198	for(int i=0;i<list1.size();i++){
	199	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	200
	201	//判断是否有该工位
	202	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	203	logger.info("当前工位："+locationCodes.toString());
	204	boolean isLocationCode = false;
	205	if(locationCodes.length>0)
	206	{
	207	for (int j=0;j<locationCodes.length;j++){
	208	String location = locationCodes[j];
	209	if(location.equals(LOCATION_CODE)){
	210	isLocationCode = true;
	211	}
	212	}
	213	}
	214
	215	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	216	if(remainingQuantity>0 && isLocationCode){
	217	//新增物料追溯
	218	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	219	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	220	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	221	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	222	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	223	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	224	materialTraceabilityParam.setAssemblyQty(1);
	225	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	226	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	227	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	228
	229	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	230	materialTraceabilityService.add(materialTraceabilityParam);
	231	//更新剩余数量
	232	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	233	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	234	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	235	}
	236	}
	237	}
	238
71e81e	239	//PC完成
懒	240	public void handleFinsh() {
	241	if("".equals(S_ORDER_CODE)){
	242	IN_TIME = DateTool.getLocalTimeForDate();
	243	S_ORDER_CODE = OPCUnit.read(opc.getEOP030_S_ORDER_CODE());//工单编号
	244	S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP030_S_PRODUCT_CODE());//产品编号
	245	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	246	S_SFC_CODE = OPCUnit.read(opc.getEOP030_S_SFC_CODE());//总成编码
	247	}
	248	//处理过站信息
	249	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getEOP030_S_PRODUCT_STATE_CODE());
	250	PassingStationCollectionParam param = new PassingStationCollectionParam();
	251	param.setWorkOrderNo(S_ORDER_CODE);
	252	param.setProductCode(S_PRODUCT_CODE);
	253	param.setSfcCode(S_SFC_CODE);
	254	param.setProductionLine(PRODUCTION_LINE);
	255	param.setLocationCode(LOCATION_CODE);
	256	param.setInboundTime(IN_TIME);
	257	param.setOutboundTime(DateTool.getLocalTimeForDate());
	258	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	259	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	260	passingStationCollectionService.add(param);
	261
	262	OPCUnit.write(opc.getEOP030_J_PC_FINISH(), "true"); //PC完成
	263
	264	logger.info("EOP030工位,handleFinsh PC处理完成！");
	265	}
	266
	267	}