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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.DOP010.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
	5	import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
	6	import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
	7	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
	9	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
	10	import cn.stylefeng.guns.modular.dq.materialTraceability.model.result.MaterialTraceabilityResult;
	11	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
	12	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
	13	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
	14	import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
cf6bff	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	16	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	18	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
懒	19	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
	20	import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
	21	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
	22	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	23	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	24	import cn.stylefeng.guns.plcserver.server.COP010.COP010ServerInterface;
	25	import cn.stylefeng.guns.plcserver.server.DOP010.DOP010ServerInterface;
	26	import cn.stylefeng.guns.plcserver.tool.DateTool;
	27	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	28	import org.apache.log4j.Logger;
	29	import org.openscada.opc.lib.da.Group;
	30
	31	import java.util.Date;
	32	import java.util.List;
	33	import java.util.Random;
	34
	35
	36	public class DOP010ServerInterfaceImpl implements DOP010ServerInterface {
	37
	38	private static Logger logger;
	39	LogUtil logUtil = new LogUtil();
	40	static {
	41	logger = Logger.getLogger(DOP010ServerInterfaceImpl.class);
	42	}
	43
	44	private OPCComm opc = OPCComm.getInstance();
	45	private static Date IN_TIME = null;
	46	private static String S_ORDER_CODE = "";//工单编号
	47	private static String S_PRODUCT_CODE = "";//产品编号
	48	private static String S_PRODUCT_TYPE= "";//产品类型
	49	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	50	private static String S_SFC_CODE = "";//总成编码
	51	private static String S_RIGHT_CODE = "";//右壳体编码
	52	private static String PRODUCTION_LINE = "EOP";//产线号
	53	private static String LOCATION_CODE = "DOP010";//工位号
	54	private static String GROUP_NAME = "DOP010_P";//工位号
	55	private static List list = null;
	56	private static Group group = null;
	57
cf6bff	58	private int count = 0;
71e81e	59
cf6bff	60	/**
C	61	* 设置心跳标志位，保存到全局变量
	62	*/
	63	public void setHeartbeat(String value) {
	64	if ("false".equals(value)) {
	65	OPCUnit.write(opc.getDOP010_F_HEART_BEAT(), "true");
	66	GlobalVariable.DOP010_F_HEART_BEAT = true;
	67	count = 0;
	68	} else {
	69	count++;
	70	}
	71	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	72	if (count > GlobalVariable.HEART_MAX_COUNT) {
	73	GlobalVariable.DOP010_F_HEART_BEAT = false;
	74	}
	75	}
71e81e	76
懒	77	@Override
cf6bff	78	public synchronized void monitor() {
71e81e	79	String ecpStr = "";//异常记录标记
懒	80	try{
cf6bff	81	String isHeartBeat = OPCUnit.read(opc.getDOP010_F_HEART_BEAT());
C	82	setHeartbeat(isHeartBeat);
71e81e	83
懒	84	if(GlobalVariable.DOP010_F_HEART_BEAT) {
	85
	86	//PC读工单
	87	String isPLCStart = OPCUnit.read(opc.getDOP010_J_PLC_START());//PLC开始
	88	if(isPLCStart.equals("true")){
	89	String isFinish = OPCUnit.read(opc.getDOP010_J_PC_WRITE_ORDER());//PC下发工单完成
	90
	91	if(isFinish.equals("false")){
	92	String isRepair = OPCUnit.read(opc.getDOP010_P_REPAIR());//是否返修
	93	if(isRepair.equals("true")){
	94	handleRepair();
	95	}else{
	96	handleOrder();
	97	}
	98	}
	99	}
	100
	101
	102	//PC完成
	103	String isPLCFinish = OPCUnit.read(opc.getDOP010_J_PLC_FINISH());//PLC完成
	104	if(isPLCFinish.equals("true")){
	105	String isFinish = OPCUnit.read(opc.getDOP010_J_PC_FINISH());//PC操作完成
	106	if(isFinish.equals("false")){
cf6bff	107	handleMaterial();
71e81e	108	handleFinsh();
懒	109	}
	110	}
	111
	112	}else{
	113	logger.info("DOP010工位与PLC断开,请检查PLC或网络是否异常！");
	114	}
	115
	116	}catch (Exception e) {
	117	ecpStr ="出现异常：" + logUtil.getTrace(e);
	118	}finally {
	119	if(!"".equals(ecpStr)){
	120	logger.info(ecpStr+"\r\n");
	121	}
	122	}
	123	}
	124
	125	public void handleRepair() {
	126	RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
	127	repairManageInfoParam.setLocationCode(LOCATION_CODE);
	128	repairManageInfoParam.setManageType("2");
	129	repairManageInfoParam.setUpPlc("0");
	130	RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
	131	List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
	132	if(list.size()>0) {
	133	RepairManageInfoResult result = list.get(0);
	134
	135	S_SFC_CODE = result.getSfc();
	136
	137	//查询sfc编码
	138	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	139	materialTraceabilityParam.setMaterialCode(result.getSfc());
	140	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	141	List<MaterialTraceabilityResult> materialTraceabilityResults = materialTraceabilityService.findListBySpec(materialTraceabilityParam);
	142	if(materialTraceabilityResults.size()>0){
	143	MaterialTraceabilityResult materialTraceabilityResult = materialTraceabilityResults.get(0);
	144	S_SFC_CODE = materialTraceabilityResult.getProductNo();
	145	}
	146
	147	S_ORDER_CODE = result.getWorkOrderNo();
	148	S_PRODUCT_CODE = result.getProductCode();
	149	S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
	150	String repairLocation = result.getPoorLocationCode();//
	151
	152	//根据工位编码查询工位表中配置的返修工位号
	153	LocationInfoParam param = new LocationInfoParam();
	154	param.setLocationCode(repairLocation);
	155	LocationInfoService locationInfoService = opc.locationInfoService;
	156	List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
	157	if(results.size()>0) {
	158	LocationInfoResult r = results.get(0);
	159	String repairLocationNo = r.getSpareField2();
	160	if(null != repairLocationNo && "" != repairLocationNo){
	161	OPCUnit.write(opc.getDOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
	162	OPCUnit.write(opc.getDOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
	163	OPCUnit.write(opc.getDOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
	164	OPCUnit.write(opc.getDOP010_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
	165	OPCUnit.write(opc.getDOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
	166
	167	//更新为已经返修上线
	168	Long id = result.getId();
	169	repairManageInfoParam.setId(id);
	170	repairManageInfoParam.setUpPlc("1");
	171	repairManageInfoService.update(repairManageInfoParam);
	172
	173	}else{
	174	logger.info("DOP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
	175	}
	176	}else{
	177	logger.info("DOP010工位,handleRepair 无法查询到"+repairLocation+"工位！");
	178	}
	179	}
	180	}
	181
	182	//PC下发工单
	183	public void handleOrder() {
	184	IN_TIME = DateTool.getLocalTimeForDate();
	185	ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
	186	param.setProductionLine("");//产线
	187	param.setOrderStatus("3");//工单状态
	188
	189	ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
	190	List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
	191
	192	if(list.size()>0) {
	193	ProductionOrdeInfoResult result = list.get(0);
	194
	195	S_ORDER_CODE = result.getWorkOrderNo();
	196	S_PRODUCT_CODE = result.getMaterialCode();
	197
	198	S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
	199
	200	//ACTUAL_ONLINE_QTY = result.getActualOnlineQty();
	201	//S_SFC_CODE = qrCode.unitNoRetrospect();
	202	//S_RIGHT_CODE = qrCode.SerialNumbers;
	203
	204	//自动生成唯一码
	205	Random random = new Random(System.currentTimeMillis());
	206	S_SFC_CODE = "EOP"+ random.nextLong();
	207
	208
	209	OPCUnit.write(opc.getDOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
	210	OPCUnit.write(opc.getDOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品类型
	211	OPCUnit.write(opc.getDOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
	212	// OPCUnit.write(opc.getDOP010_S_RIGHT_CODE(), S_RIGHT_CODE); //右壳体编码
	213	OPCUnit.write(opc.getDOP010_S_NUMBER(), result.getPlanQty().toString()); //计划数量
	214	OPCUnit.write(opc.getDOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
	215	logger.info("DOP010工位,handleOrder PC处理完成！");
	216	}else{
	217	logger.info("DOP010工位没有可执行的工单,请联系工单管理员下发该产线的工单！");
	218	}
	219	}
	220
cf6bff	221	public void handleMaterial() {
C	222	if("".equals(S_ORDER_CODE)){
	223	IN_TIME = DateTool.getLocalTimeForDate();
	224	S_ORDER_CODE = OPCUnit.read(opc.getDOP010_S_ORDER_CODE());//工单编号
	225	S_PRODUCT_TYPE = OPCUnit.read(opc.getDOP010_S_PRODUCT_CODE());//产品编号
	226	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	227	S_SFC_CODE = OPCUnit.read(opc.getDOP010_S_SFC_CODE());//总成编码
	228	}
	229	//查询批次上料信息
	230	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	231	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	232	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	233	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	234	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	235	for(int i=0;i<list1.size();i++){
	236	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	237
	238	//判断是否有该工位
	239	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	240	logger.info("当前工位："+locationCodes.toString());
	241	boolean isLocationCode = false;
	242	if(locationCodes.length>0)
	243	{
	244	for (int j=0;j<locationCodes.length;j++){
	245	String location = locationCodes[j];
	246	if(location.equals(LOCATION_CODE)){
	247	isLocationCode = true;
	248	}
	249	}
	250	}
	251
	252	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	253	if(remainingQuantity>0 && isLocationCode){
	254	//新增物料追溯
	255	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	256	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	257	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	258	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	259	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	260	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	261	materialTraceabilityParam.setAssemblyQty(1);
	262	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	263	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	264	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	265
	266	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	267	materialTraceabilityService.add(materialTraceabilityParam);
	268	//更新剩余数量
	269	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	270	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	271	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	272	}
	273	}
	274	}
71e81e	275
懒	276
	277	//PC完成
	278	public void handleFinsh() {
	279
	280	if("".equals(S_ORDER_CODE)){
	281	IN_TIME = DateTool.getLocalTimeForDate();
	282	S_ORDER_CODE = OPCUnit.read(opc.getDOP010_S_ORDER_CODE());//工单编号
	283	S_PRODUCT_TYPE = OPCUnit.read(opc.getDOP010_S_PRODUCT_CODE());//产品编号
	284	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	285	S_SFC_CODE = OPCUnit.read(opc.getDOP010_S_SFC_CODE());//总成编码
	286	}
	287
	288	//处理过站信息
	289	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getDOP010_S_PRODUCT_STATE_CODE());
	290	PassingStationCollectionParam param = new PassingStationCollectionParam();
	291	param.setWorkOrderNo(S_ORDER_CODE);
	292	param.setProductCode(S_PRODUCT_CODE);
	293	param.setSfcCode(S_SFC_CODE);
	294	param.setProductionLine(PRODUCTION_LINE);
	295	param.setLocationCode(LOCATION_CODE);
	296	param.setInboundTime(IN_TIME);
	297	param.setOutboundTime(DateTool.getLocalTimeForDate());
	298	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	299	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	300	passingStationCollectionService.add(param);
	301
	302	//上线数量加1 根据工单号，更新 ACTUAL_ONLINE_QTY +1
	303	/* ProductionOrdeInfoParam orderParam = new ProductionOrdeInfoParam();
	304	orderParam.setWorkOrderNo(S_ORDER_CODE);
	305	orderParam.setActualOnlineQty(ACTUAL_ONLINE_QTY+1);
	306	ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
	307	productionOrdeInfoService.updateOrderOnlineQry(orderParam);*/
	308
	309	//写完成
	310	OPCUnit.write(opc.getDOP010_J_PC_FINISH(), "true"); //PC完成
	311
	312	logger.info("DOP010工位,handleFinsh PC处理完成！");
	313	}
	314
	315
	316	}