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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.COP010.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
	5	import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
	6	import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
	7	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	9	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	10	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
71e81e	11	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
懒	12	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
	13	import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
cf6bff	14	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	15	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	16	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	17	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
懒	18	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
	19	import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
	20	import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.params.SerialNumbersConfParam;
	21	import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.result.SerialNumbersConfResult;
	22	import cn.stylefeng.guns.modular.sc.serialNumbersConf.service.SerialNumbersConfService;
	23	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
	24	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	25	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	26	import cn.stylefeng.guns.plcserver.opc.unit.qrCode;
	27	import cn.stylefeng.guns.plcserver.server.COP010.COP010ServerInterface;
	28	import cn.stylefeng.guns.plcserver.tool.DateTool;
	29	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	30	import org.apache.commons.lang3.StringUtils;
	31	import org.apache.log4j.Logger;
	32	import org.openscada.opc.lib.da.Group;
	33
	34	import java.util.Date;
	35	import java.util.List;
	36	import java.util.Random;
	37
	38
	39	public class COP010ServerInterfaceImpl implements COP010ServerInterface {
	40
	41	private static Logger logger;
	42	LogUtil logUtil = new LogUtil();
	43	static {
	44	logger = Logger.getLogger(COP010ServerInterfaceImpl.class);
	45	}
	46
	47	private OPCComm opc = OPCComm.getInstance();
	48	private static Date IN_TIME = null;
	49	private static String S_ORDER_CODE = "";//工单编号
	50	private static String S_PRODUCT_CODE = "";//产品编号
	51	private static String S_PRODUCT_TYPE= "";//产品类型
	52	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	53	private static String S_SFC_CODE = "";//总成编码
	54	private static String S_RIGHT_CODE = "";//右壳体编码
	55	private static String PRODUCTION_LINE = "COP";//产线号
	56	private static String LOCATION_CODE = "COP010";//工位号
	57	private static String GROUP_NAME = "COP010_P";//工位号
	58	private static List list = null;
	59	private static Group group = null;
	60
cf6bff	61	private int count = 0;
71e81e	62
cf6bff	63	/**
C	64	* 设置心跳标志位，保存到全局变量
	65	*/
	66	public void setHeartbeat(String value) {
	67	if ("false".equals(value)) {
	68	OPCUnit.write(opc.getCOP010_F_HEART_BEAT(), "true");
	69	GlobalVariable.COP010_F_HEART_BEAT = true;
	70	count = 0;
	71	} else {
	72	count++;
	73	}
	74	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	75	if (count > GlobalVariable.HEART_MAX_COUNT) {
	76	GlobalVariable.COP010_F_HEART_BEAT = false;
	77	}
	78	}
71e81e	79
懒	80	@Override
cf6bff	81	public synchronized void monitor() {
71e81e	82	String ecpStr = "";//异常记录标记
懒	83	try{
cf6bff	84	String isHeartBeat = OPCUnit.read(opc.getCOP010_F_HEART_BEAT());
C	85	setHeartbeat(isHeartBeat);
	86
71e81e	87
懒	88	if(GlobalVariable.COP010_F_HEART_BEAT) {
	89
	90	//PC读工单
	91	String isPLCStart = OPCUnit.read(opc.getCOP010_J_PLC_START());//PLC开始
	92	if(isPLCStart.equals("true")){
	93	String isFinish = OPCUnit.read(opc.getCOP010_J_PC_WRITE_ORDER());//PC下发工单完成
	94	if(isFinish.equals("false")){
	95	String isRepair = OPCUnit.read(opc.getCOP010_P_REPAIR());//是否返修
	96	if(isRepair.equals("true")){
	97	handleRepair();
	98	}else{
	99	handleOrder();
	100	}
	101	}
	102	}
	103
	104
	105	//PC完成
	106	String isPLCFinish = OPCUnit.read(opc.getCOP010_J_PLC_FINISH());//PLC完成
	107	if(isPLCFinish.equals("true")){
	108	String isFinish = OPCUnit.read(opc.getCOP010_J_PC_FINISH());//PC操作完成
	109	if(isFinish.equals("false")){
cf6bff	110	handleMaterial();
71e81e	111	handleFinsh();
懒	112	}
	113	}
	114
	115
	116	}else{
	117	logger.info("COP010工位与PLC断开,请检查PLC或网络是否异常！");
	118	}
	119
	120	}catch (Exception e) {
	121	ecpStr ="出现异常：" + logUtil.getTrace(e);
	122	}finally {
	123	if(!"".equals(ecpStr)){
	124	logger.info(ecpStr+"\r\n");
	125	}
	126	}
	127	}
	128
	129	public void handleRepair() {
	130	RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
	131	repairManageInfoParam.setLocationCode(LOCATION_CODE);
	132	repairManageInfoParam.setManageType("2");
	133	repairManageInfoParam.setUpPlc("0");
	134	RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
	135	List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
	136	if(list.size()>0) {
	137	RepairManageInfoResult result = list.get(0);
	138
	139	//自动生成唯一码
	140	Random random = new Random(System.currentTimeMillis());
	141	S_SFC_CODE = "COP" + random.nextLong();
	142
	143
	144	S_ORDER_CODE = result.getWorkOrderNo();
	145	S_PRODUCT_CODE = result.getProductCode();
	146	S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
	147	String repairLocation = result.getPoorLocationCode();//
	148
	149	//根据工位编码查询工位表中配置的返修工位号
	150	LocationInfoParam param = new LocationInfoParam();
	151	param.setLocationCode(repairLocation);
	152	LocationInfoService locationInfoService = opc.locationInfoService;
	153	List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
	154	if(results.size()>0) {
	155	LocationInfoResult r = results.get(0);
	156	String repairLocationNo = r.getSpareField2();
	157	if(null != repairLocationNo && "" != repairLocationNo){
	158	OPCUnit.write(opc.getCOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
	159	OPCUnit.write(opc.getCOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
	160	OPCUnit.write(opc.getCOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
	161	OPCUnit.write(opc.getCOP010_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
	162	OPCUnit.write(opc.getCOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
	163
	164	//更新为已经返修上线
	165	Long id = result.getId();
	166	repairManageInfoParam.setId(id);
	167	repairManageInfoParam.setUpPlc("1");
	168	repairManageInfoService.update(repairManageInfoParam);
	169
	170	}else{
	171	logger.info("COP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
	172	}
	173	}else{
	174	logger.info("COP010工位,handleRepair 无法查询到"+repairLocation+"工位！");
	175	}
	176	}
	177	}
	178
	179	//PC下发工单
	180	public void handleOrder() {
	181
	182	IN_TIME = DateTool.getLocalTimeForDate();
	183	ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
	184	param.setProductionLine("");//产线
	185	param.setOrderStatus("3");//工单状态
	186
	187	ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
	188	List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
	189
	190	if(list.size()>0) {
	191	ProductionOrdeInfoResult result = list.get(0);
	192
	193	S_ORDER_CODE = result.getWorkOrderNo();
	194	S_PRODUCT_CODE = result.getMaterialCode();
	195	S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
	196
	197	//自动生成唯一码
	198	Random random = new Random(System.currentTimeMillis());
	199	S_SFC_CODE = "COP"+ random.nextLong();
	200
	201
	202	OPCUnit.write(opc.getCOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
	203	OPCUnit.write(opc.getCOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品类型
	204	OPCUnit.write(opc.getCOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
	205	// OPCUnit.write(opc.getCOP010_S_RIGHT_CODE(), S_RIGHT_CODE); //右壳体编码
	206	OPCUnit.write(opc.getCOP010_S_NUMBER(), result.getPlanQty().toString()); //计划数量
	207
	208	OPCUnit.write(opc.getCOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
	209	logger.info("COP010工位,handleOrder PC处理完成！2");
	210	}else{
	211	logger.info("COP010工位没有可执行的工单,请联系工单管理员下发该产线的工单！");
	212	}
	213	}
	214
cf6bff	215	public void handleMaterial() {
C	216	if("".equals(S_ORDER_CODE)){
	217	IN_TIME = DateTool.getLocalTimeForDate();
	218	S_ORDER_CODE = OPCUnit.read(opc.getCOP010_S_ORDER_CODE());//工单编号
	219	S_PRODUCT_TYPE = OPCUnit.read(opc.getCOP010_S_PRODUCT_CODE());//产品编号
	220	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	221	S_SFC_CODE = OPCUnit.read(opc.getCOP010_S_SFC_CODE());//总成编码
	222	}
	223	//查询批次上料信息
	224	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	225	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	226	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	227	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	228	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	229	for(int i=0;i<list1.size();i++){
	230	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	231
	232	//判断是否有该工位
	233	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	234	logger.info("当前工位："+locationCodes.toString());
	235	boolean isLocationCode = false;
	236	if(locationCodes.length>0)
	237	{
	238	for (int j=0;j<locationCodes.length;j++){
	239	String location = locationCodes[j];
	240	if(location.equals(LOCATION_CODE)){
	241	isLocationCode = true;
	242	}
	243	}
	244	}
	245
	246	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	247	if(remainingQuantity>0 && isLocationCode){
	248	//新增物料追溯
	249	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	250	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	251	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	252	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	253	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	254	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	255	materialTraceabilityParam.setAssemblyQty(1);
	256	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	257	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	258	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	259
	260	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	261	materialTraceabilityService.add(materialTraceabilityParam);
	262	//更新剩余数量
	263	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	264	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	265	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	266	}
	267	}
	268	}
71e81e	269
懒	270	//PC完成
	271	public void handleFinsh() {
	272	if("".equals(S_ORDER_CODE)){
	273	IN_TIME = DateTool.getLocalTimeForDate();
	274	S_ORDER_CODE = OPCUnit.read(opc.getCOP010_S_ORDER_CODE());//工单编号
	275	S_PRODUCT_TYPE = OPCUnit.read(opc.getCOP010_S_PRODUCT_CODE());//产品编号
	276	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	277	S_SFC_CODE = OPCUnit.read(opc.getCOP010_S_SFC_CODE());//总成编码
	278	}
	279	//处理过站信息
	280	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getCOP010_S_PRODUCT_STATE_CODE());
	281	PassingStationCollectionParam param = new PassingStationCollectionParam();
	282	param.setWorkOrderNo(S_ORDER_CODE);
	283	param.setProductCode(S_PRODUCT_CODE);
	284	param.setSfcCode(S_SFC_CODE);
	285	param.setProductionLine(PRODUCTION_LINE);
	286	param.setLocationCode(LOCATION_CODE);
	287	param.setInboundTime(IN_TIME);
	288	param.setOutboundTime(DateTool.getLocalTimeForDate());
	289	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	290	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	291	passingStationCollectionService.add(param);
	292
	293	//写完成
	294	OPCUnit.write(opc.getCOP010_J_PC_FINISH(), "true"); //PC完成
	295
	296	logger.info("COP010工位,handleFinsh PC处理完成！");
	297	}
	298
	299
	300	}