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2024-01-16 cf6bff3922bbd0624b98834f6ea85c8e619e564f

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71e81e	1	package cn.stylefeng.guns.plcserver.server.BOP030.impl;
懒	2
	3
	4	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
	5	import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
	6	import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
	7	import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
	8	import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	10	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
cf6bff	11	import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
C	12	import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
21fde8	13	import cn.stylefeng.guns.modular.gm.greaseManage.model.params.GreaseManageParam;
懒	14	import cn.stylefeng.guns.modular.gm.greaseManage.model.result.GreaseManageResult;
	15	import cn.stylefeng.guns.modular.gm.greaseManage.service.GreaseManageService;
cf6bff	16	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.params.ProductionOrderBatchInfoParam;
C	17	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.model.result.ProductionOrderBatchInfoResult;
	18	import cn.stylefeng.guns.modular.om.productionOrderBatchInfo.service.ProductionOrderBatchInfoService;
71e81e	19	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
懒	20	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	21	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	22
	23	import cn.stylefeng.guns.plcserver.server.BOP030.BOP030ServerInterface;
	24	import cn.stylefeng.guns.plcserver.tool.DateTool;
	25	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	26	import org.apache.log4j.Logger;
	27	import org.openscada.opc.lib.da.Group;
	28	import org.openscada.opc.lib.da.Item;
	29
21fde8	30	import java.text.SimpleDateFormat;
懒	31	import java.time.LocalDate;
	32	import java.time.format.DateTimeFormatter;
	33	import java.time.temporal.ChronoUnit;
71e81e	34	import java.util.Date;
懒	35	import java.util.List;
	36
	37
	38	public class BOP030ServerInterfaceImpl implements BOP030ServerInterface {
	39
	40	private static Logger logger;
	41	LogUtil logUtil = new LogUtil();
	42	static {
	43	logger = Logger.getLogger(BOP030ServerInterfaceImpl.class);
	44	}
	45
	46	private OPCComm opc = OPCComm.getInstance();
	47	private static Date IN_TIME = null;
	48	private static String S_ORDER_CODE = "";//工单编号
	49	private static String S_PRODUCT_CODE = "";//产品编号
	50	private static String S_PRODUCT_TYPE= "";//产品类型
	51	private static String S_PRODUCT_CODE_OLD = "";//产品编号
	52	private static String S_SFC_CODE = "";//总成编码
	53	private static String S_RIGHT_CODE = "";//右壳体编码
	54	private static String PRODUCTION_LINE = "BOP";//产线号
	55	private static String LOCATION_CODE = "BOP030";//工位号
	56	private static String GROUP_NAME = "BOP030_P";//组名
	57	private static List list = null;
	58	private static Group group = null;
cf6bff	59
C	60	private int count = 0;
	61
	62	/**
	63	* 设置心跳标志位，保存到全局变量
	64	*/
	65	public void setHeartbeat(String value) {
	66	if (value.equals("false")) {
	67	OPCUnit.write(opc.getBOP030_F_HEART_BEAT(), "true");
	68	GlobalVariable.BOP030_F_HEART_BEAT = true;
	69	count = 0;
	70	} else {
	71	count++;
	72	}
	73	// 循环读取频率是：500ms一次，如果超过6次，也就是3s认定超时
	74	if (count > GlobalVariable.HEART_MAX_COUNT) {
	75	GlobalVariable.BOP030_F_HEART_BEAT = false;
	76	}
	77	}
	78
71e81e	79	@Override
懒	80	public synchronized void monitor() {
	81	String ecpStr = "";//异常记录标记
	82	try{
cf6bff	83
C	84	String isHeartBeat = OPCUnit.read(opc.getBOP030_F_HEART_BEAT());
	85	setHeartbeat(isHeartBeat);
	86
71e81e	87	if(GlobalVariable.BOP030_F_HEART_BEAT) {
懒	88	//PC读工单
	89	String isPLCStart = OPCUnit.read(opc.getBOP030_J_PLC_START());//PLC开始
	90	if(isPLCStart.equals("true")){
	91	String isFinish = OPCUnit.read(opc.getBOP030_J_PC_WRITE_ORDER());//PC下发工单完成
	92	if(isFinish.equals("false")){
	93	handleOrder();
	94	}
	95	}
	96
	97
	98	//PC完成
	99	String isPLCFinish = OPCUnit.read(opc.getBOP030_J_PLC_FINISH());//PLC完成
	100	if(isPLCFinish.equals("true")){
	101	String isFinish = OPCUnit.read(opc.getBOP030_J_PC_FINISH());//PC操作完成
	102	if(isFinish.equals("false")){
cf6bff	103	handleMaterial();
71e81e	104	handleInfo();
懒	105	handleFinsh();
	106	}
	107	}
21fde8	108	handleOilState();
71e81e	109	}else{
懒	110	logger.info("BOP030工位与PLC断开,请检查PLC或网络是否异常！");
	111	}
	112
	113	}catch (Exception e) {
	114	ecpStr ="出现异常：" + logUtil.getTrace(e);
	115	}finally {
	116	if(!"".equals(ecpStr)){
	117	logger.info(ecpStr+"\r\n");
	118	}
	119	}
	120	}
	121
21fde8	122	public void handleOilState(){
懒	123	GreaseManageParam param = new GreaseManageParam();
	124	GreaseManageService greaseManageService = opc.greaseManageService;
	125	param.setLocationCode(LOCATION_CODE);
	126	List<GreaseManageResult> list = greaseManageService.findListBySpec(param);
	127	if(list.size()>0) {
	128	String duaDate = list.get(0).getDuaDate();
	129
	130	SimpleDateFormat format = new SimpleDateFormat("yyyyMMdd");
	131	String currentDate = format.format(new Date());
	132	long daysBetween = getRemainder(currentDate,duaDate);
	133	if(daysBetween>0){
	134	OPCUnit.write(opc.getBOP030_OIL_STATE(), "false"); //写油脂状态
	135	}else{
	136	OPCUnit.write(opc.getBOP030_OIL_STATE(), "true"); //写油脂状态
	137	}
cf6bff	138	//logger.info("到期日期："+duaDate+"当前日期："+currentDate+"剩余天数：："+daysBetween);
21fde8	139	}
懒	140	}
	141
	142	public static long getRemainder(String currentDate,String tableDate){
	143	DateTimeFormatter dateFormatter = DateTimeFormatter.ofPattern("yyyyMMdd");
	144	LocalDate localDate1 = LocalDate.parse(currentDate, dateFormatter);
	145	LocalDate localDate2 = LocalDate.parse(tableDate, dateFormatter);
	146	long days = ChronoUnit.DAYS.between(localDate1, localDate2);
	147	return days;
	148	}
	149
71e81e	150	//PC读工单
懒	151	public void handleOrder() {
	152	IN_TIME = DateTool.getLocalTimeForDate();
	153	S_ORDER_CODE = OPCUnit.read(opc.getBOP030_S_ORDER_CODE());//工单编号
	154	S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP030_S_PRODUCT_CODE());//产品编号
	155	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	156	S_SFC_CODE = OPCUnit.read(opc.getBOP030_S_SFC_CODE());//总成编码
	157	OPCUnit.write(opc.getBOP030_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
	158	logger.info("BOP030工位,handleOrder PC处理完成！");
	159	}
	160
	161	//PC读参数信息
	162	public void handleInfo() throws Exception {
	163	logger.info("BOP030工位,handleInfo START！");
	164
	165	if(null == list /\|\| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)/){
	166	if(group != null){
	167	opc.getServer().removeGroup(group,true);
	168	}
	169	group = opc.getServer().addGroup(GROUP_NAME);
	170
	171	CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
	172	//collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
	173	collectionParamConfParam.setLocationCode(LOCATION_CODE);
	174	CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
	175	list = collectionParamConfService.findListBySpec(collectionParamConfParam);
	176
	177
	178	for(int i=0;i<list.size();i++){
	179	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	180	Item item = group.addItem(result.getGatherAddress());
	181	result.setItem(item);
	182	list.set(i,result);
	183	}
	184	//S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
	185	}
	186
	187	if(null != list && list.size()>0) {
	188	ParamCollectionService paramCollectionService = opc.paramCollectionService;
	189	for (int i = 0; i < list.size(); i++) {
	190	CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
	191	Item item = result.getItem();
	192	String value = OPCUnit.read(item);//读参数值
	193	ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
	194	paramCollectionParam.setParamCode(result.getParamCode());
	195	paramCollectionParam.setParamName(result.getParamName());
	196	paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
	197	paramCollectionParam.setSfcCode(S_SFC_CODE);
	198	paramCollectionParam.setProductCode(S_PRODUCT_CODE);
	199	paramCollectionParam.setProductionLine(result.getProductionLine());
	200	paramCollectionParam.setLocationCode(result.getLocationCode());
	201	paramCollectionParam.setParamValue(value);
	202	paramCollectionParam.setParamLower(result.getParamLower());
	203	paramCollectionParam.setParamUpper(result.getParamUpper());
	204	paramCollectionParam.setParamStandard(result.getParamCentral());
	205	paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
	206	paramCollectionParam.setUnit(result.getUnit());
	207	paramCollectionService.add(paramCollectionParam);
	208	}
	209	}
	210
	211	logger.info("BOP030工位,handleInfo END！");
	212	}
cf6bff	213	public void handleMaterial() {
C	214	if("".equals(S_ORDER_CODE)){
	215	IN_TIME = DateTool.getLocalTimeForDate();
	216	S_ORDER_CODE = OPCUnit.read(opc.getBOP030_S_ORDER_CODE());//工单编号
	217	S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP030_S_PRODUCT_CODE());//产品编号
	218	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	219	S_SFC_CODE = OPCUnit.read(opc.getBOP030_S_SFC_CODE());//总成编码
	220	}
	221	//查询批次上料信息
	222	ProductionOrderBatchInfoParam productionOrderBatchInfoParam = new ProductionOrderBatchInfoParam();
	223	productionOrderBatchInfoParam.setWorkOrderNo(S_ORDER_CODE);
	224	productionOrderBatchInfoParam.setLocationCode(LOCATION_CODE);
	225	ProductionOrderBatchInfoService productionOrderBatchInfoService = opc.productionOrderBatchInfoService;
	226	List<ProductionOrderBatchInfoResult> list1 = productionOrderBatchInfoService.findListBySpec(productionOrderBatchInfoParam);
	227	for(int i=0;i<list1.size();i++){
	228	ProductionOrderBatchInfoResult productionOrderBatchInfoResult = list1.get(i);
	229
	230	//判断是否有该工位
	231	String[] locationCodes = productionOrderBatchInfoResult.getLocationCode().split("/");
	232	logger.info("当前工位："+locationCodes.toString());
	233	boolean isLocationCode = false;
	234	if(locationCodes.length>0)
	235	{
	236	for (int j=0;j<locationCodes.length;j++){
	237	String location = locationCodes[j];
	238	if(location.equals(LOCATION_CODE)){
	239	isLocationCode = true;
	240	}
	241	}
	242	}
	243
	244	int remainingQuantity = productionOrderBatchInfoResult.getResidueQuantity();//剩余数量
	245	if(remainingQuantity>0 && isLocationCode){
	246	//新增物料追溯
	247	MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
	248	materialTraceabilityParam.setWorkOrderNo(S_ORDER_CODE);
	249	materialTraceabilityParam.setProductCode(S_PRODUCT_CODE);
	250	materialTraceabilityParam.setProductNo(S_SFC_CODE);
	251	materialTraceabilityParam.setLineCode(PRODUCTION_LINE);
	252	materialTraceabilityParam.setLocationCode(LOCATION_CODE);
	253	materialTraceabilityParam.setAssemblyQty(1);
	254	materialTraceabilityParam.setAssemblyTime(DateTool.getLocalTimeForDate());
	255	materialTraceabilityParam.setMaterialCode(productionOrderBatchInfoResult.getMaterialCode());//物料编码
	256	materialTraceabilityParam.setMaterialBatchNo(productionOrderBatchInfoResult.getBatch());//物料批次
	257
	258	MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
	259	materialTraceabilityService.add(materialTraceabilityParam);
	260	//更新剩余数量
	261	productionOrderBatchInfoParam.setId(productionOrderBatchInfoResult.getId());
	262	productionOrderBatchInfoParam.setResidueQuantity(remainingQuantity-1);//剩余数量
	263	productionOrderBatchInfoService.update(productionOrderBatchInfoParam);
	264	}
	265	}
	266	}
71e81e	267
懒	268	//PC完成
	269	public void handleFinsh() {
	270	if("".equals(S_ORDER_CODE)){
	271	IN_TIME = DateTool.getLocalTimeForDate();
	272	S_ORDER_CODE = OPCUnit.read(opc.getBOP030_S_ORDER_CODE());//工单编号
	273	S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP030_S_PRODUCT_CODE());//产品编号
	274	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	275	S_SFC_CODE = OPCUnit.read(opc.getBOP030_S_SFC_CODE());//总成编码
	276	}
	277	//处理过站信息
	278	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getBOP030_S_PRODUCT_STATE_CODE());
	279	PassingStationCollectionParam param = new PassingStationCollectionParam();
	280	param.setWorkOrderNo(S_ORDER_CODE);
	281	param.setProductCode(S_PRODUCT_CODE);
	282	param.setSfcCode(S_SFC_CODE);
	283	param.setProductionLine(PRODUCTION_LINE);
	284	param.setLocationCode(LOCATION_CODE);
	285	param.setInboundTime(IN_TIME);
	286	param.setOutboundTime(DateTool.getLocalTimeForDate());
	287	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	288	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	289	passingStationCollectionService.add(param);
	290
	291	OPCUnit.write(opc.getBOP030_J_PC_FINISH(), "true"); //PC完成
	292
	293	logger.info("BOP030工位,handleFinsh PC处理完成！");
	294	}
	295
	296	}