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2023-11-25 9bd5461a1387becd4da03158061a1ed17ddf6a6c

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71e81e	1	package cn.stylefeng.guns.plcserver.server.OP010.impl;
懒	2
	3
	4	import cn.stylefeng.guns.GunsApplication;
	5	import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
	6	import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
	7	import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
	8	import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
	9	import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
	10	import cn.stylefeng.guns.modular.om.productionOrdeInfo.entity.ProductionOrdeInfo;
	11	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
	12	import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
	13	import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
	14	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
	15	import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
	16	import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
	17	import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.params.SerialNumbersConfParam;
	18	import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.result.SerialNumbersConfResult;
	19	import cn.stylefeng.guns.modular.sc.serialNumbersConf.service.SerialNumbersConfService;
	20	import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
	21	import cn.stylefeng.guns.plcserver.opc.OPCComm;
	22	import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
	23	import cn.stylefeng.guns.plcserver.opc.unit.SFCCodeTool;
	24	import cn.stylefeng.guns.plcserver.server.OP010.OP010ServerInterface;
	25	import cn.stylefeng.guns.plcserver.tool.DateTool;
	26	import cn.stylefeng.guns.plcserver.tool.LogUtil;
	27	import cn.stylefeng.roses.core.util.ToolUtil;
	28	import lombok.Synchronized;
	29	import org.apache.commons.lang3.StringUtils;
	30	import org.apache.log4j.Logger;
	31	import org.springframework.boot.SpringApplication;
	32
e37994	33	import java.util.Calendar;
71e81e	34	import java.util.Date;
懒	35	import java.util.List;
	36
	37
	38
	39	public class OP010ServerInterfaceImpl implements OP010ServerInterface {
	40
	41	private static Logger logger;
	42	LogUtil logUtil = new LogUtil();
	43	static {
	44	logger = Logger.getLogger(OP010ServerInterfaceImpl.class);
	45	}
	46
	47	private OPCComm opc = OPCComm.getInstance();
	48
	49	private static String S_ORDER_CODE = "";//工单编号
	50	private static String S_PRODUCT_CODE = "";//产品编号
	51	private static String S_PRODUCT_TYPE= "";//产品类型
	52	private static String S_SFC_CODE = "test222";//总成编码
	53	private static String S_RIGHT_CODE = "test333";//右壳体编码
	54	private static String PRODUCTION_LINE = "OP";//产线号
	55	private static String LOCATION_CODE = "OP010";//工位号
	56	private static Date IN_TIME = null;//进站时间
	57
	58	private static Integer ACTUAL_ONLINE_QTY = 0 ;//上线数量
	59
	60
	61
	62
	63	@Override
	64	public synchronized void monitor() {
	65	String ecpStr = "";//异常记录标记
	66	try{
	67
	68	if(GlobalVariable.OP010_F_HEART_BEAT) {
	69
	70	//PC读工单
	71	String isPLCStart = OPCUnit.read(opc.getOP010_J_PLC_START());//PLC开始
	72	if(isPLCStart.equals("true")){
	73	String isFinish = OPCUnit.read(opc.getOP010_J_PC_WRITE_ORDER());//PC下发工单完成
	74	if(isFinish.equals("false")){
	75
	76	String isRepair = OPCUnit.read(opc.getOP010_P_REPAIR());//是否返修
	77	if(isRepair.equals("true")){
	78	handleRepair();
	79	}else{
	80	handleOrder();
	81	}
	82
	83	}
	84	}
	85
	86
	87	//PC完成
	88	String isPLCFinish = OPCUnit.read(opc.getOP010_J_PLC_FINISH());//PLC完成
	89	if(isPLCFinish.equals("true")){
	90	String isFinish = OPCUnit.read(opc.getOP010_J_PC_FINISH());//PC操作完成
	91	if(isFinish.equals("false")){
	92	handleFinsh();
	93	}
	94	}
	95
	96	}else{
	97	logger.info("OP010工位与PLC断开,请检查PLC或网络是否异常！");
	98	}
	99
	100	}catch (Exception e) {
	101	ecpStr ="出现异常：" + logUtil.getTrace(e);
	102	}finally {
	103	if(!"".equals(ecpStr)){
	104	logger.info(ecpStr+"\r\n");
	105	}
	106	}
	107	}
	108
	109	public void handleRepair() {
	110	RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
	111	repairManageInfoParam.setLocationCode(LOCATION_CODE);
	112	repairManageInfoParam.setManageType("2");
	113	repairManageInfoParam.setUpPlc("0");
	114	RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
	115	List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
	116	if(list.size()>0) {
	117	RepairManageInfoResult result = list.get(0);
	118
	119	S_SFC_CODE = result.getSfc();
	120	S_ORDER_CODE = result.getWorkOrderNo();
	121	S_PRODUCT_CODE = result.getProductCode();
	122	S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
	123	String repairLocation = result.getPoorLocationCode();//
	124
	125	//根据工位编码查询工位表中配置的返修工位号
	126	LocationInfoParam param = new LocationInfoParam();
	127	param.setLocationCode(repairLocation);
	128	LocationInfoService locationInfoService = opc.locationInfoService;
	129	List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
	130	if(results.size()>0) {
	131	LocationInfoResult r = results.get(0);
	132	String repairLocationNo = r.getSpareField2();
	133	if(null != repairLocationNo && "" != repairLocationNo){
	134	OPCUnit.write(opc.getOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
	135	OPCUnit.write(opc.getOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
	136	OPCUnit.write(opc.getOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
	137	OPCUnit.write(opc.getOP010_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
	138	OPCUnit.write(opc.getOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
	139
	140	//更新为已经返修上线
	141	Long id = result.getId();
	142	repairManageInfoParam.setId(id);
	143	repairManageInfoParam.setUpPlc("1");
	144	repairManageInfoService.update(repairManageInfoParam);
	145
	146	}else{
	147	logger.info("OP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号！");
	148	}
	149	}else{
	150	logger.info("OP010工位,handleRepair 无法查询到"+repairLocation+"工位！");
	151	}
	152
	153
	154
	155	}
	156	}
	157	//PC下发工单
	158	public void handleOrder() {
	159	logger.info("OP010工位,handleOrder PC处理开始！");
	160	IN_TIME = DateTool.getLocalTimeForDate();
	161	ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
	162	param.setProductionLine("");//产线
	163	param.setOrderStatus("3");//工单状态
	164
	165	ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
	166	List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
	167
	168	if(list.size()>0) {
	169	ProductionOrdeInfoResult result = list.get(0);
	170
	171	String customerCode = result.getCustom();//客户编码
	172	String productCode = result.getMaterialCode();//产品编码
	173	String softwareVersionCode = result.getSoftwareVersionCode();//产品型号
	174	String productCompanyCode = result.getProductCompanyCode();//班次
	175
	176	//序列号
	177	String serialNumbers = "0000";
	178	SerialNumbersConfParam serialNumbersConfParam = new SerialNumbersConfParam();
e37994	179	Calendar calendar = Calendar.getInstance();
L	180	String Years = String.valueOf(calendar.get(Calendar.YEAR)); //年份
	181	String Months = StringUtils.leftPad(String.valueOf(calendar.get(Calendar.MONTH) + 1),2, "0"); //月份
	182	String Dates = StringUtils.leftPad(String.valueOf(calendar.get(Calendar.DATE)),2, "0"); //日期
	183	serialNumbersConfParam.setYears(Years+Months+Dates);//获取当前是哪一天
71e81e	184	serialNumbersConfParam.setState("1");
懒	185	SerialNumbersConfService serialNumbersConfService = opc.serialNumbersConfService;
	186	List<SerialNumbersConfResult> serialNumberslist = serialNumbersConfService.findListBySpec(serialNumbersConfParam);
	187	if(serialNumberslist.size()>0){
	188	SerialNumbersConfResult serialNumbersConfResult = serialNumberslist.get(0);
	189	serialNumbers = serialNumbersConfResult.getSerialNumber();
	190	serialNumbersConfParam.setId(serialNumbersConfResult.getId());
	191	}else{
	192	serialNumbersConfParam.setSerialNumber(serialNumbers);
	193	serialNumbersConfParam.setLengths("4");
	194	serialNumbersConfService.add(serialNumbersConfParam);
	195	List<SerialNumbersConfResult> serialNumberslist2 = serialNumbersConfService.findListBySpec(serialNumbersConfParam);
	196	if(serialNumberslist2.size()>0){
	197	SerialNumbersConfResult serialNumbersConfResult = serialNumberslist2.get(0);
	198	//serialNumbers = serialNumbersConfResult.getSerialNumber();
	199	serialNumbersConfParam.setId(serialNumbersConfResult.getId());
	200	}
	201	//logger.info("序列号没有配置，请找管理员进行配置！");
	202	}
	203
	204	//更新序列号+1
	205	int i = Integer.valueOf(serialNumbers)+1;
	206	serialNumbers = StringUtils.leftPad(String.valueOf(i),4, "0");
	207	serialNumbersConfParam.setSerialNumber(serialNumbers);
	208	serialNumbersConfService.update(serialNumbersConfParam);
	209
	210	//生成总成编码
	211	String sfcCode = SFCCodeTool.createCodingRulesSFC(softwareVersionCode,productCompanyCode,serialNumbers);//总成号
	212	S_SFC_CODE = sfcCode;
	213
	214	S_ORDER_CODE = result.getWorkOrderNo();
	215	S_PRODUCT_CODE = result.getMaterialCode();
	216	S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
	217	ACTUAL_ONLINE_QTY = result.getActualOnlineQty();
	218
	219	OPCUnit.write(opc.getOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
	220	OPCUnit.write(opc.getOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
	221	OPCUnit.write(opc.getOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
	222	//OPCUnit.write(opc.getOP010_S_RIGHT_CODE(), S_RIGHT_CODE); //右壳体编码
	223	OPCUnit.write(opc.getOP010_S_NUMBER(), result.getPlanQty().toString()); //计划数量
	224	OPCUnit.write(opc.getOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
	225	logger.info("OP010工位,handleOrder PC处理完成！^--------------------------------------------");
	226	}else{
	227	logger.info("OP010工位没有可执行的工单,请联系工单管理员下发该产线的工单！");
	228	}
	229	}
	230
	231
	232	//PC完成
	233	public void handleFinsh() {
	234	logger.info("OP010工位,handleFinsh PC处理开始！");
	235	if("".equals(S_ORDER_CODE)){
	236	IN_TIME = DateTool.getLocalTimeForDate();
	237	S_ORDER_CODE = OPCUnit.read(opc.getOP010_S_ORDER_CODE());//工单编号
	238	S_PRODUCT_TYPE = OPCUnit.read(opc.getOP010_S_PRODUCT_CODE());//产品编号
	239	S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
	240	S_SFC_CODE = OPCUnit.read(opc.getOP010_S_SFC_CODE());//总成编码
	241	}
	242	//处理过站信息
	243	String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getOP010_S_PRODUCT_STATE_CODE());
	244	PassingStationCollectionParam param = new PassingStationCollectionParam();
	245	param.setWorkOrderNo(S_ORDER_CODE);
	246	param.setProductCode(S_PRODUCT_CODE);
	247	param.setSfcCode(S_SFC_CODE);
	248	param.setProductionLine(PRODUCTION_LINE);
	249	param.setLocationCode(LOCATION_CODE);
	250	param.setInboundTime(IN_TIME);
	251	param.setOutboundTime(DateTool.getLocalTimeForDate());
	252	param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
	253	PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
	254	passingStationCollectionService.add(param);
	255	//上线数量加1 根据工单号，更新 ACTUAL_ONLINE_QTY +1
	256	/* ProductionOrdeInfoParam orderParam = new ProductionOrdeInfoParam();
	257	orderParam.setWorkOrderNo(S_ORDER_CODE);
	258	orderParam.setActualOnlineQty(ACTUAL_ONLINE_QTY+1);
	259	ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
	260	productionOrdeInfoService.updateOrderOnlineQry(orderParam);*/
	261	//写完成
	262	OPCUnit.write(opc.getOP010_J_PC_FINISH(), "true"); //PC完成
	263	logger.info("OP010工位,handleFinsh PC处理完成！-------------------------------");
	264	}
	265
	266
	267	}