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2023-11-25 9bd5461a1387becd4da03158061a1ed17ddf6a6c
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71e81e 1 package cn.stylefeng.guns.plcserver.server.BOP010.impl;
2
3
4 import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
5 import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
6 import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
7 import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
8 import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
9 import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
10 import cn.stylefeng.guns.modular.dq.materialTraceability.model.result.MaterialTraceabilityResult;
11 import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
12 import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.params.ProductionOrdeInfoParam;
13 import cn.stylefeng.guns.modular.om.productionOrdeInfo.model.result.ProductionOrdeInfoResult;
14 import cn.stylefeng.guns.modular.om.productionOrdeInfo.service.ProductionOrdeInfoService;
15 import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
16 import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
17 import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
18 import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.params.SerialNumbersConfParam;
19 import cn.stylefeng.guns.modular.sc.serialNumbersConf.model.result.SerialNumbersConfResult;
20 import cn.stylefeng.guns.modular.sc.serialNumbersConf.service.SerialNumbersConfService;
21 import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
22 import cn.stylefeng.guns.plcserver.opc.OPCComm;
23 import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
24 import cn.stylefeng.guns.plcserver.opc.unit.qrCode;
25 import cn.stylefeng.guns.plcserver.server.BOP010.BOP010ServerInterface;
26 import cn.stylefeng.guns.plcserver.tool.DateTool;
27 import cn.stylefeng.guns.plcserver.tool.LogUtil;
28 import org.apache.commons.lang3.StringUtils;
29 import org.apache.log4j.Logger;
30 import org.openscada.opc.lib.da.Group;
31
32 import java.util.Date;
33 import java.util.List;
34 import java.util.Random;
35
36
37 public class BOP010ServerInterfaceImpl implements BOP010ServerInterface {
38
39     private static Logger logger;
40     LogUtil logUtil = new LogUtil();
41     static {
42         logger = Logger.getLogger(BOP010ServerInterfaceImpl.class);
43     }
44
45     private OPCComm opc = OPCComm.getInstance();
46     private static Date IN_TIME = null;
47     private static String S_ORDER_CODE = "";//工单编号
48     private static String S_PRODUCT_CODE = "";//产品编号
49     private static String S_PRODUCT_TYPE= "";//产品类型
50     private static String S_PRODUCT_CODE_OLD = "";//产品编号
51     private static String S_SFC_CODE = "";//总成编码
52     private static String S_RIGHT_CODE  = "";//右壳体编码
53     private static String PRODUCTION_LINE  = "BOP";//产线号
54     private static String LOCATION_CODE  = "BOP010";//工位号
55     private static String GROUP_NAME  = "BOP010_P";//工位号
56     private static List list = null;
57     private static Group group = null;
58
59
60
61
62     @Override
63     public void monitor() {
64         String ecpStr = "";//异常记录标记
65         try{
66
67             if(GlobalVariable.BOP010_F_HEART_BEAT) {
68
69                 //PC读工单
70                 String isPLCStart = OPCUnit.read(opc.getBOP010_J_PLC_START());//PLC开始
71                 if(isPLCStart.equals("true")){
72
73                     String isFinish = OPCUnit.read(opc.getBOP010_J_PC_WRITE_ORDER());//PC下发工单完成
74
75                     if(isFinish.equals("false")){
76                         String isRepair = OPCUnit.read(opc.getBOP010_P_REPAIR());//是否返修
77                         if(isRepair.equals("true")){
78                             handleRepair();
79                         }else{
80                             handleOrder();
81                         }
82                     }
83                 }
84
85
86                 //PC完成
87                 String isPLCFinish = OPCUnit.read(opc.getBOP010_J_PLC_FINISH());//PLC完成
88                 if(isPLCFinish.equals("true")){
89                     String isFinish = OPCUnit.read(opc.getBOP010_J_PC_FINISH());//PC操作完成
90                     if(isFinish.equals("false")){
91                         handleFinsh();
92                     }
93                 }
94
95
96             }else{
97                 logger.info("BOP010工位与PLC断开,请检查PLC或网络是否异常!");
98             }
99
100         }catch (Exception e) {
101             ecpStr ="出现异常:" + logUtil.getTrace(e);
102         }finally {
103             if(!"".equals(ecpStr)){
104                 logger.info(ecpStr+"\r\n");
105             }
106         }
107     }
108
109     public void handleRepair() {
110         RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
111         repairManageInfoParam.setLocationCode(LOCATION_CODE);
112         repairManageInfoParam.setManageType("2");
113         repairManageInfoParam.setUpPlc("0");
114         RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
115         List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
116         if(list.size()>0) {
117             RepairManageInfoResult result = list.get(0);
118
119             //自动生成唯一码
120             Random random = new Random(System.currentTimeMillis());
121             S_SFC_CODE = "BOP" + random.nextLong();
122
123
124             S_ORDER_CODE = result.getWorkOrderNo();
125             S_PRODUCT_CODE = result.getProductCode();
126             S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
127             String  repairLocation = result.getPoorLocationCode();//
128
129             //根据工位编码查询工位表中配置的返修工位号
130             LocationInfoParam param = new LocationInfoParam();
131             param.setLocationCode(repairLocation);
132             LocationInfoService locationInfoService = opc.locationInfoService;
133             List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
134             if(results.size()>0) {
135                 LocationInfoResult r = results.get(0);
136                 String repairLocationNo = r.getSpareField2();
137                 if(null != repairLocationNo && "" != repairLocationNo){
138                     OPCUnit.write(opc.getBOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
139                     OPCUnit.write(opc.getBOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
140                     OPCUnit.write(opc.getBOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
141                     OPCUnit.write(opc.getBOP010_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
142                     OPCUnit.write(opc.getBOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
143
144                     //更新为已经返修上线
145                     Long id = result.getId();
146                     repairManageInfoParam.setId(id);
147                     repairManageInfoParam.setUpPlc("1");
148                     repairManageInfoService.update(repairManageInfoParam);
149
150                 }else{
151                     logger.info("BOP010工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号!");
152                 }
153             }else{
154                 logger.info("BOP010工位,handleRepair 无法查询到"+repairLocation+"工位!");
155             }
156         }
157     }
158     //PC下发工单
159     public void handleOrder() {
160
161         IN_TIME = DateTool.getLocalTimeForDate();
162         ProductionOrdeInfoParam param = new ProductionOrdeInfoParam();
163         param.setProductionLine("");//产线
164         param.setOrderStatus("3");//工单状态
165
166         ProductionOrdeInfoService productionOrdeInfoService = opc.productionOrdeInfoService;
167         List<ProductionOrdeInfoResult> list = productionOrdeInfoService.findListBySpec(param);
168
169         if(list.size()>0) {
170             ProductionOrdeInfoResult result = list.get(0);
171
172             S_ORDER_CODE = result.getWorkOrderNo();
173             S_PRODUCT_CODE = result.getMaterialCode();
174             S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
175
176             //自动生成唯一码
177             Random random = new Random(System.currentTimeMillis());
178             S_SFC_CODE = "BOP" + random.nextLong();
179
180
181             OPCUnit.write(opc.getBOP010_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
182             OPCUnit.write(opc.getBOP010_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品类型
183             OPCUnit.write(opc.getBOP010_S_SFC_CODE(), S_SFC_CODE); //总成编码
184             // OPCUnit.write(opc.getBOP010_S_RIGHT_CODE(), S_RIGHT_CODE); //右壳体编码
185             OPCUnit.write(opc.getBOP010_S_NUMBER(), result.getPlanQty().toString()); //计划数量
186
187             OPCUnit.write(opc.getBOP010_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
188             logger.info("BOP010工位,handleOrder PC处理完成!2");
189         }else{
190             logger.info("BOP010工位没有可执行的工单,请联系工单管理员下发该产线的工单!");
191         }
192     }
193
194
195     //PC完成
196     public void handleFinsh() {
197
198         if("".equals(S_ORDER_CODE)){
199             IN_TIME = DateTool.getLocalTimeForDate();
200             S_ORDER_CODE = OPCUnit.read(opc.getBOP010_S_ORDER_CODE());//工单编号
201             S_PRODUCT_TYPE = OPCUnit.read(opc.getBOP010_S_PRODUCT_CODE());//产品编号
202             S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
203             S_SFC_CODE = OPCUnit.read(opc.getBOP010_S_SFC_CODE());//总成编码
204         }
205
206         //处理过站信息
207         String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getBOP010_S_PRODUCT_STATE_CODE());
208         PassingStationCollectionParam param = new PassingStationCollectionParam();
209         param.setWorkOrderNo(S_ORDER_CODE);
210         param.setProductCode(S_PRODUCT_CODE);
211         param.setSfcCode(S_SFC_CODE);
212         param.setProductionLine(PRODUCTION_LINE);
213         param.setLocationCode(LOCATION_CODE);
214         param.setInboundTime(IN_TIME);
215         param.setOutboundTime(DateTool.getLocalTimeForDate());
216         param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
217         PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
218         passingStationCollectionService.add(param);
219
220         //写完成
221         OPCUnit.write(opc.getBOP010_J_PC_FINISH(), "true"); //PC完成
222
223         logger.info("BOP010工位,handleFinsh PC处理完成!");
224     }
225
226
227 }