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2024-01-10 7f291910791bdb9a545dc12ef36c3c359cfa4e59
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71e81e 1 package cn.stylefeng.guns.plcserver.server.EOP060.impl;
2
3
4 import cn.stylefeng.guns.modular.bs.collectionParamConf.model.params.CollectionParamConfParam;
5 import cn.stylefeng.guns.modular.bs.collectionParamConf.model.result.CollectionParamConfResult;
6 import cn.stylefeng.guns.modular.bs.collectionParamConf.service.CollectionParamConfService;
7 import cn.stylefeng.guns.modular.bs.locationInfo.model.params.LocationInfoParam;
8 import cn.stylefeng.guns.modular.bs.locationInfo.model.result.LocationInfoResult;
9 import cn.stylefeng.guns.modular.bs.locationInfo.service.LocationInfoService;
10 import cn.stylefeng.guns.modular.cm.paramCollection.model.params.ParamCollectionParam;
11 import cn.stylefeng.guns.modular.cm.paramCollection.service.ParamCollectionService;
12 import cn.stylefeng.guns.modular.cm.passingStationCollection.model.params.PassingStationCollectionParam;
13 import cn.stylefeng.guns.modular.cm.passingStationCollection.service.PassingStationCollectionService;
14 import cn.stylefeng.guns.modular.dq.materialTraceability.model.params.MaterialTraceabilityParam;
15 import cn.stylefeng.guns.modular.dq.materialTraceability.model.result.MaterialTraceabilityResult;
16 import cn.stylefeng.guns.modular.dq.materialTraceability.service.MaterialTraceabilityService;
17 import cn.stylefeng.guns.modular.sc.repairManageInfo.model.params.RepairManageInfoParam;
18 import cn.stylefeng.guns.modular.sc.repairManageInfo.model.result.RepairManageInfoResult;
19 import cn.stylefeng.guns.modular.sc.repairManageInfo.service.RepairManageInfoService;
20 import cn.stylefeng.guns.plcserver.opc.GlobalVariable;
21 import cn.stylefeng.guns.plcserver.opc.OPCComm;
22 import cn.stylefeng.guns.plcserver.opc.unit.OPCUnit;
23
24 import cn.stylefeng.guns.plcserver.server.EOP060.EOP060ServerInterface;
25 import cn.stylefeng.guns.plcserver.tool.DateTool;
26 import cn.stylefeng.guns.plcserver.tool.LogUtil;
27 import org.apache.log4j.Logger;
28 import org.openscada.opc.lib.da.Group;
29 import org.openscada.opc.lib.da.Item;
30
31 import java.util.Date;
32 import java.util.List;
33
34
35 public class EOP060ServerInterfaceImpl implements EOP060ServerInterface {
36
37     private static Logger logger;
38     LogUtil logUtil = new LogUtil();
39     static {
40         logger = Logger.getLogger(EOP060ServerInterfaceImpl.class);
41     }
42
43     private OPCComm opc = OPCComm.getInstance();
44     private static Date IN_TIME = null;
45     private static String S_ORDER_CODE = "";//工单编号
46     private static String S_PRODUCT_CODE = "";//产品编号
47     private static String S_PRODUCT_TYPE= "";//产品类型
48     private static String S_PRODUCT_CODE_OLD = "";//产品编号
49     private static String S_SFC_CODE = "";//总成编码
50     private static String S_RIGHT_CODE  = "";//右壳体编码
51     private static String PRODUCTION_LINE  = "EOP";//产线号
52     private static String LOCATION_CODE  = "EOP060";//工位号
53     private static String GROUP_NAME  = "EOP060_P";//组名
54     private static List list = null;
55     private static Group group = null;
56     @Override
57     public synchronized void monitor() {
58         String ecpStr = "";//异常记录标记
59         try{
60             if(GlobalVariable.EOP060_F_HEART_BEAT) {
61                 //PC读工单
62                 String isPLCStart = OPCUnit.read(opc.getEOP060_J_PLC_START());//PLC开始
63                 if(isPLCStart.equals("true")){
64                     String isFinish = OPCUnit.read(opc.getEOP060_J_PC_WRITE_ORDER());//PC下发工单完成
65
66                     if(isFinish.equals("false")){
67                         String isRepair = OPCUnit.read(opc.getEOP060_P_REPAIR());//是否返修
68                         if(isRepair.equals("true")){
69                             handleRepair();
70                         }else{
71                             handleOrder();
72                         }
73                     }
74                 }
75
76
77                 //PC完成
78                 String isPLCFinish = OPCUnit.read(opc.getEOP060_J_PLC_FINISH());//PLC完成
79                 if(isPLCFinish.equals("true")){
80                     String isFinish = OPCUnit.read(opc.getEOP060_J_PC_FINISH());//PC操作完成
81                     if(isFinish.equals("false")){
82                         handleInfo();
83                         handleFinsh();
84                     }
85                 }
86
87             }else{
88                 logger.info("EOP060工位与PLC断开,请检查PLC或网络是否异常!");
89             }
90
91         }catch (Exception e) {
92             ecpStr ="出现异常:" + logUtil.getTrace(e);
93         }finally {
94             if(!"".equals(ecpStr)){
95                 logger.info(ecpStr+"\r\n");
96             }
97         }
98     }
99
100     public void handleRepair() {
101         RepairManageInfoParam repairManageInfoParam = new RepairManageInfoParam();
102         repairManageInfoParam.setLocationCode(LOCATION_CODE);
103         repairManageInfoParam.setManageType("2");
104         repairManageInfoParam.setUpPlc("0");
105         RepairManageInfoService repairManageInfoService = opc.repairManageInfoService;
106         List<RepairManageInfoResult> list = repairManageInfoService.findListBySpec(repairManageInfoParam);
107         if(list.size()>0) {
108             RepairManageInfoResult result = list.get(0);
109
110             S_SFC_CODE = result.getSfc();
111
112             //查询sfc编码
113             MaterialTraceabilityParam materialTraceabilityParam = new MaterialTraceabilityParam();
114             materialTraceabilityParam.setMaterialCode(result.getSfc());
115             MaterialTraceabilityService materialTraceabilityService = opc.materialTraceabilityService;
116             List<MaterialTraceabilityResult> materialTraceabilityResults = materialTraceabilityService.findListBySpec(materialTraceabilityParam);
117             if(materialTraceabilityResults.size()>0){
118                 MaterialTraceabilityResult materialTraceabilityResult = materialTraceabilityResults.get(0);
119                 S_SFC_CODE = materialTraceabilityResult.getProductNo();
120             }
121
122             S_ORDER_CODE = result.getWorkOrderNo();
123             S_PRODUCT_CODE = result.getProductCode();
124             S_PRODUCT_TYPE = GlobalVariable.PRODUCT_TYPE_MAP.get(S_PRODUCT_CODE);
125             String  repairLocation = result.getPoorLocationCode();//
126
127             //根据工位编码查询工位表中配置的返修工位号
128             LocationInfoParam param = new LocationInfoParam();
129             param.setLocationCode(repairLocation);
130             LocationInfoService locationInfoService = opc.locationInfoService;
131             List<LocationInfoResult> results = locationInfoService.findListBySpec(param);
132             if(results.size()>0) {
133                 LocationInfoResult r = results.get(0);
134                 String repairLocationNo = r.getSpareField2();
135                 if(null != repairLocationNo && "" != repairLocationNo){
136                     OPCUnit.write(opc.getEOP060_S_ORDER_CODE(),S_ORDER_CODE); //工单编号
137                     OPCUnit.write(opc.getEOP060_S_PRODUCT_CODE(), S_PRODUCT_TYPE); //产品编号
138                     OPCUnit.write(opc.getEOP060_S_SFC_CODE(), S_SFC_CODE); //总成编码
139                     OPCUnit.write(opc.getEOP060_P_REPAIR_LOCATION(), repairLocationNo); //返修工位号
140                     OPCUnit.write(opc.getEOP060_J_PC_WRITE_ORDER(), "true"); //PC下发工单完成
141
142                     //更新为已经返修上线
143                     Long id = result.getId();
144                     repairManageInfoParam.setId(id);
145                     repairManageInfoParam.setUpPlc("1");
146                     repairManageInfoService.update(repairManageInfoParam);
147
148                 }else{
149                     logger.info("EOP060工位,handleRepair 请查询"+repairLocation+"工位是否配置返修工位号!");
150                 }
151             }else{
152                 logger.info("EOP060工位,handleRepair 无法查询到"+repairLocation+"工位!");
153             }
154         }
155     }
156
157     //PC读工单
158     public void handleOrder() {
159         IN_TIME = DateTool.getLocalTimeForDate();
160         S_ORDER_CODE = OPCUnit.read(opc.getEOP060_S_ORDER_CODE());//工单编号
161         S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP060_S_PRODUCT_CODE());//产品编号
162         S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
163         S_SFC_CODE = OPCUnit.read(opc.getEOP060_S_SFC_CODE());//总成编码
164         OPCUnit.write(opc.getEOP060_J_PC_WRITE_ORDER(), "true"); //PC读工单完成
165         logger.info("EOP060工位,handleOrder PC处理完成!");
166     }
167
168     //PC读参数信息
169     public void handleInfo() throws Exception {
170         logger.info("EOP060工位,handleInfo START!");
171
172         if(null == list /*|| !S_PRODUCT_CODE_OLD.equals(S_PRODUCT_CODE)*/){
173             if(group != null){
174                 opc.getServer().removeGroup(group,true);
175             }
176             group = opc.getServer().addGroup(GROUP_NAME);
177
178             CollectionParamConfParam collectionParamConfParam = new CollectionParamConfParam();
179             //collectionParamConfParam.setProductCode(S_PRODUCT_CODE);
180             collectionParamConfParam.setLocationCode(LOCATION_CODE);
181             CollectionParamConfService collectionParamConfService = opc.collectionParamConfService;
182             list = collectionParamConfService.findListBySpec(collectionParamConfParam);
183
184
185             for(int i=0;i<list.size();i++){
186                 CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
187                 Item item = group.addItem(result.getGatherAddress());
188                 result.setItem(item);
189                 list.set(i,result);
190             }
191             //S_PRODUCT_CODE_OLD = S_PRODUCT_CODE;
192         }
193
194         if(null != list && list.size()>0) {
195             ParamCollectionService paramCollectionService = opc.paramCollectionService;
196             for (int i = 0; i < list.size(); i++) {
197                 CollectionParamConfResult result = (CollectionParamConfResult) list.get(i);
198                 Item item = result.getItem();
199                 String value = OPCUnit.read(item);//读参数值
200                 ParamCollectionParam paramCollectionParam = new ParamCollectionParam();
201                 paramCollectionParam.setParamCode(result.getParamCode());
202                 paramCollectionParam.setParamName(result.getParamName());
203                 paramCollectionParam.setWorkOrderNo(S_ORDER_CODE);
204                 paramCollectionParam.setSfcCode(S_SFC_CODE);
205                 paramCollectionParam.setProductCode(S_PRODUCT_CODE);
206                 paramCollectionParam.setProductionLine(result.getProductionLine());
207                 paramCollectionParam.setLocationCode(result.getLocationCode());
208                 paramCollectionParam.setParamValue(value);
209                 paramCollectionParam.setParamLower(result.getParamLower());
210                 paramCollectionParam.setParamUpper(result.getParamUpper());
211                 paramCollectionParam.setParamStandard(result.getParamCentral());
212                 paramCollectionParam.setCollectionTime(DateTool.getLocalTimeForDate());
213                 paramCollectionParam.setUnit(result.getUnit());
214                 paramCollectionService.add(paramCollectionParam);
215             }
216         }
217
218         logger.info("EOP060工位,handleInfo END!");
219     }
220
221     //PC完成
222     public void handleFinsh() {
223         if("".equals(S_ORDER_CODE)){
224             IN_TIME = DateTool.getLocalTimeForDate();
225             S_ORDER_CODE = OPCUnit.read(opc.getEOP060_S_ORDER_CODE());//工单编号
226             S_PRODUCT_TYPE = OPCUnit.read(opc.getEOP060_S_PRODUCT_CODE());//产品编号
227             S_PRODUCT_CODE = GlobalVariable.PRODUCT_CODE_MAP.get(S_PRODUCT_TYPE);
228             S_SFC_CODE = OPCUnit.read(opc.getEOP060_S_SFC_CODE());//总成编码
229         }
230         //处理过站信息
231         String S_PRODUCT_STATE_CODE = OPCUnit.read(opc.getEOP060_S_PRODUCT_STATE_CODE());
232         PassingStationCollectionParam param = new PassingStationCollectionParam();
233         param.setWorkOrderNo(S_ORDER_CODE);
234         param.setProductCode(S_PRODUCT_CODE);
235         param.setSfcCode(S_SFC_CODE);
236         param.setProductionLine(PRODUCTION_LINE);
237         param.setLocationCode(LOCATION_CODE);
238         param.setInboundTime(IN_TIME);
239         param.setOutboundTime(DateTool.getLocalTimeForDate());
240         param.setOutRsSign(S_PRODUCT_STATE_CODE);//出站是否合格
241         PassingStationCollectionService passingStationCollectionService = opc.passingStationCollectionService;
242         passingStationCollectionService.add(param);
243
244         OPCUnit.write(opc.getEOP060_J_PC_FINISH(), "true"); //PC完成
245
246         logger.info("EOP060工位,handleFinsh PC处理完成!");
247     }
248
249 }